{"product_id":"hitachi-zx135ur-excavator-pdf-operator-s-manual-em1sm-1-1","title":"Hitachi ZX135UR Excavator Pdf Operator’s Manual (EM1SM-1-1)","description":"\u003ch2\u003eHitachi ZX135UR Excavator Pdf Operator’s Manual (EM1SM-1-1)\u003c\/h2\u003e\n\u003cp\u003eThis manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. This comprehensive manual includes detailed operating instructions, safety guidelines, maintenance schedules for the Hitachi ZX135UR Excavator model.\u003c\/p\u003e\n\u003cp\u003eMACHINE NUMBERS\u003cbr\u003eSAFETY\u003cbr\u003eRecognize Safety Information ……………………………S-1\u003cbr\u003eUnderstand Signal Words …………………………………S-1\u003cbr\u003eFollow Safety Instructions …………………………………S-2\u003cbr\u003ePrepare for Emergencies…………………………………..S-2\u003cbr\u003eWear Protective Clothing…………………………………..S-3\u003cbr\u003eProtect Against Noise……………………………………….S-3\u003cbr\u003eInspect Machine ………………………………………………S-3\u003cbr\u003eGeneral Precautions for Cab……………………………..S-4\u003cbr\u003eUse Handholds and Steps…………………………………S-5\u003cbr\u003eAdjust the Operator’s Seat ………………………………..S-5\u003cbr\u003eFasten Your Seat Belt ………………………………………S-6\u003cbr\u003eMove and Operate Machine Safely …………………….S-6\u003cbr\u003eOperate Only from Operator’s Seat…………………….S-7\u003cbr\u003eJump Starting ………………………………………………….S-7\u003cbr\u003eKeep Riders Off Machine ………………………………….S-7\u003cbr\u003eInvestigate Job Site Beforehand ………………………..S-8\u003cbr\u003eProtect Against Falling Stones and Debris…………..S-8\u003cbr\u003eProvide Signals for Jobs Involving\u003cbr\u003eMultiple Numbers of Machines ……………………..S-9\u003cbr\u003eConfirm Direction of Machine to be Driven…………..S-9\u003cbr\u003eDrive Machine Safely………………………………………S-10\u003cbr\u003eAvoid Injury from Rollaway Accidents ……………….S-11\u003cbr\u003eAvoid Injury from Back-Over and Swing Accidents ..S-12\u003cbr\u003eKeep Person Clear from Working Area ……………..S-13\u003cbr\u003eNever Position Bucket Over Anyone …………………S-13\u003cbr\u003eAvoid Undercutting …………………………………………S-13\u003cbr\u003eAvoid Tipping…………………………………………………S-14\u003cbr\u003eNever Undercut a High Bank……………………………S-14\u003cbr\u003eDig with Caution …………………………………………….S-15\u003cbr\u003eOperate with Caution………………………………………S-15\u003cbr\u003eAvoid Power Lines………………………………………….S-15\u003cbr\u003eObject Handling ……………………………………………..S-16\u003cbr\u003eProtect Against Flying Debris …………………………..S-16\u003cbr\u003ePark Machine Safely……………………………………….S-17\u003cbr\u003eHandle Fluids Safely－Avoid Fires ……………………S-17\u003cbr\u003eSafety Transporting ………………………………………..S-18\u003cbr\u003ePractice Safe Maintenance………………………………S-19\u003cbr\u003eWarn Others of Service Work…………………………..S-20\u003cbr\u003eSupport Machine Properly……………………………….S-20\u003cbr\u003eStay Clear of Moving Parts………………………………S-20\u003cbr\u003ePrevent Parts from Flying ………………………………..S-21\u003cbr\u003eStore Attachments Safely ………………………………..S-21\u003cbr\u003ePrevent Burns ………………………………………………..S-22\u003cbr\u003eReplace Rubber Hoses Periodically………………….S-22\u003cbr\u003eAvoid High-Pressure Fluids ……………………………..S-23\u003cbr\u003ePrevent Fires …………………………………………………S-24\u003cbr\u003eEvacuating in Case of Fire ………………………………S-25\u003cbr\u003eBeware of Exhaust Fumes ………………………………S-25\u003cbr\u003ePrecautions for Welding and Grinding……………….S-26\u003cbr\u003eAvoid Heating Near Pressurized Fluid Lines………S-27\u003cbr\u003eAvoid Applying Heat to Lines\u003cbr\u003eContaining Flammable Fluids ……………………..S-27\u003cbr\u003eRemove Paint Before Welding or Heating………….S-27\u003cbr\u003ePrevent Battery Explosions…………………………….. S-28\u003cbr\u003eService Air Conditioning System Safely……………. S-28\u003cbr\u003eHandle Chemical Products Safely …………………… S-29\u003cbr\u003eDispose of Waste Properly …………………………….. S-29\u003cbr\u003eSAFETY SIGNS ………………………………………..S-31\u003cbr\u003eCOMPONENTS NAME\u003cbr\u003eComponents Name …………………………………………..1-1\u003cbr\u003eOPERATOR’S STATION\u003cbr\u003eCab Features …………………………………………………..1-2\u003cbr\u003eCab Right Panel and Rightconsole ……………………..1-3\u003cbr\u003eMonitor Panel and Switch Panel …………………………1-4\u003cbr\u003eCoolant Temperature Gauge ……………………………..1-5\u003cbr\u003eFuel Gauge ……………………………………………………..1-5\u003cbr\u003eRemaining Fuel Indicator …………………………………..1-5\u003cbr\u003eAir Filter Restriction Indicator……………………………..1-5\u003cbr\u003eOverheat Indicator…………………………………………….1-6\u003cbr\u003eEngine Oil Pressure Indicator …………………………….1-6\u003cbr\u003eAlternator Indicator……………………………………………1-6\u003cbr\u003ePreheat Indicator………………………………………………1-6\u003cbr\u003eHydraulic Oil Filter Restriction Indicator (Optional)..1-6\u003cbr\u003eLiquid Crystal Display (LCD),\u003cbr\u003eDisplay Selection Switch, and Set Swicth……….1-7\u003cbr\u003eHow to Operate Trip Meter ………………………………..1-8\u003cbr\u003ePower Mode Switch ………………………………………..1-10\u003cbr\u003eTravel Mode Switch…………………………………………1-10\u003cbr\u003eAuto-Idle\/Acceleration Selector…………………………1-11\u003cbr\u003eAuto-Marccino Mode Switch …………………………….1-12\u003cbr\u003eWork Light Switch …………………………………………..1-13\u003cbr\u003eWiper\/Washer Switch………………………………………1-14\u003cbr\u003eOffset Switch ………………………………………………….1-15\u003cbr\u003eEmergency Deactivation Switch ……………………….1-16\u003cbr\u003eHorn Switch……………………………………………………1-17\u003cbr\u003eCab Light……………………………………………………….1-17\u003cbr\u003eDrinks Holder …………………………………………………1-17\u003cbr\u003eKey Switch …………………………………………………….1-18\u003cbr\u003eEngine Speed Control Dial……………………………….1-18\u003cbr\u003eEngine Stop Knob …………………………………………..1-18\u003cbr\u003ePilot Control Shut-Off Lever ……………………………..1-19\u003cbr\u003eCigar Lighter…………………………………………………..1-20\u003cbr\u003eFuse Box ……………………………………………………….1-21\u003cbr\u003eAM\/FM Radio Operation ………………………………….1-22\u003cbr\u003eDigital Clock Setting Procedure ………………………..1-23\u003cbr\u003eAir Conditioner Operation ………………………………..1-24\u003cbr\u003eTips for Air Conditioner Usage………………………….1-26\u003cbr\u003eCab Door Release Lever …………………………………1-27\u003cbr\u003eOpening Upper Front Windows…………………………1-27\u003cbr\u003eClosing Upper Front Window……………………………1-28\u003cbr\u003eRemoving and Storing Lower Front Window ………1-29\u003cbr\u003eOpening Cab Door Window ……………………………..1-29\u003cbr\u003eEmergency Exit ………………………………………………1-30\u003cbr\u003eAdjusting Operator’s Seat ………………………………..1-31\u003cbr\u003eSeat Belt………………………………………………………..1-31\u003c\/p\u003e\n\u003cp\u003eBREAK-IN\u003cbr\u003eObserve Engine Operation Closely ……………………. 2-1\u003cbr\u003eEvery 8 Hours or Daily……………………………………… 2-1\u003cbr\u003eAfter the First 50 Hours ……………………………………. 2-1\u003cbr\u003eAfter the First 100 Hours ………………………………….. 2-1\u003cbr\u003eOPERATING THE ENGINE\u003cbr\u003eInspect Machine Daily Before Starting ……………….. 3-1\u003cbr\u003eBefore Starting Engine …………………………………….. 3-2\u003cbr\u003eStarting the Engine in Ordinary Temperature………. 3-3\u003cbr\u003eStarting in Cold Weather ………………………………….. 3-4\u003cbr\u003eCheck Instruments After Starting……………………….. 3-5\u003cbr\u003eBucket\/Cab Collision Prevention System and\u003cbr\u003eAuto-Marccino System Function Check ………… 3-6\u003cbr\u003eUsing Booster Batteries……………………………………. 3-8\u003cbr\u003eStopping the Engine ………………………………………. 3-10\u003cbr\u003eDRIVING THE MACHINE\u003cbr\u003eDrive the Machine Carefully ……………………………… 4-1\u003cbr\u003eSteering the Machine Using Levers and Pedals ….. 4-2\u003cbr\u003eTravel Mode Switch …………………………………………. 4-3\u003cbr\u003eTravel Alarm (Optional) ……………………………………. 4-3\u003cbr\u003eTraveling………………………………………………………… 4-4\u003cbr\u003eOperating on Soft Ground ………………………………… 4-5\u003cbr\u003eRaise One Track Using Boom and Arm……………… 4-5\u003cbr\u003eTowing Machine a Short Distance……………………… 4-6\u003cbr\u003eOperating in Water or Mud ……………………………….. 4-7\u003cbr\u003ePrecautions for Traveling on Slopes ………………….. 4-8\u003cbr\u003eParking the Machine on Slopes…………………………. 4-9\u003cbr\u003eParking the Machine………………………………………… 4-9\u003cbr\u003eOPERATING THE MACHINE\u003cbr\u003eControl Lever (ISO Pattern)………………………………. 5-1\u003cbr\u003eControl Lever (Hitachi Pattern)(Optional) ……………. 5-2\u003cbr\u003eOffset Pedal and Offset Switch………………………….. 5-3\u003cbr\u003eBlade Lever…………………………………………………….. 5-6\u003cbr\u003ePrecautions for Blade Operation ……………………….. 5-6\u003cbr\u003ePilot Control Shut-Off Lever………………………………. 5-7\u003cbr\u003eEngine Speed Control ……………………………………. 5-10\u003cbr\u003eAuto-Idle ………………………………………………………. 5-11\u003cbr\u003eAuto Acceleration ………………………………………….. 5-12\u003cbr\u003ePower Mode………………………………………………….. 5-14\u003cbr\u003ePrecautions for Operating the Control System…… 5-15\u003cbr\u003eBucket\/Cab Collision Prevention System………….. 5-16\u003cbr\u003eAuto-Marccino Mode System ………………………….. 5-18\u003cbr\u003eEmergency Deactivation Switch………………………. 5-20\u003cbr\u003eEmergency Stop ……………………………………………. 5-20\u003cbr\u003ePrecautions for Operations……………………………… 5-21\u003cbr\u003eOperate the Machine Safely ……………………………. 5-22\u003cbr\u003eOperating Backhoe………………………………………… 5-23\u003cbr\u003eGrading Operation …………………………………………. 5-23\u003cbr\u003eAvoid Abusive Operation ………………………………… 5-24\u003cbr\u003eOperating Tips ………………………………………………. 5-25\u003cbr\u003eSelect Correct Track Shoes…………………………….. 5-25\u003cbr\u003eShackle Hole Usage ………………………………………. 5-26\u003cbr\u003eAvoid Hitting Blade with Front-End Attachment …. 5-27\u003cbr\u003eAvoid Hitting Blade with Bucket ………………………..5-27\u003cbr\u003eAvoid Striking the Blade Into a Rock………………….5-27\u003cbr\u003eAvoid Hitting Cab with Bucket…………………………..5-28\u003cbr\u003eUsing Rubber Crawler……………………………………..5-29\u003cbr\u003eTraveling and Other Cautions …………………………..5-30\u003cbr\u003eEmergency Boom Lowering Procedure ……………..5-32\u003cbr\u003eOvernight Storage Instructions …………………………5-33\u003cbr\u003eTRANSPORTING\u003cbr\u003eTransporting by Road………………………………………..6-1\u003cbr\u003eLoading\/Unloading on a Trailer…………………………..6-1\u003cbr\u003eMachine Lifting Procedure …………………………………6-5\u003cbr\u003eMAINTENANCE\u003cbr\u003eCorrect Maintenance and Inspection Procedures….7-1\u003cbr\u003eCheck the Hour Meter Regularly…………………………7-2\u003cbr\u003eUse Correct Fuels and Lubricants ………………………7-2\u003cbr\u003ePrepare Machine for Maintenance………………………7-3\u003cbr\u003eHood and Access Covers ………………………………….7-4\u003cbr\u003eDaily Inspection………………………………………………..7-5\u003cbr\u003ePeriodic Replacement of Parts …………………………..7-6\u003cbr\u003eMaintenance Guide…………………………………………..7-7\u003cbr\u003eA. Greasing ……………………………………………………7-12\u003cbr\u003eFront Joint Pins …………………………………………7-12\u003cbr\u003eSwing Bearing …………………………………………..7-14\u003cbr\u003eSwing Internal Gear …………………………………..7-15\u003cbr\u003eBlade Joint Pins ………………………………………..7-16\u003cbr\u003eB. Engine……………………………………………………….7-17\u003cbr\u003eEngine Oil Level ………………………………………..7-17\u003cbr\u003eChange Engine Oil …………………………………….7-17\u003cbr\u003eReplace Engine Oil Filter ……………………………7-17\u003cbr\u003eC. Transmission ……………………………………………..7-19\u003cbr\u003eSwing Reduction Gear ……………………………….7-19\u003cbr\u003eTravel Reduction Gear ……………………………….7-20\u003cbr\u003eD. Hydraulic System………………………………………..7-22\u003cbr\u003eInspection and Maintenance of\u003cbr\u003eHydraulic Equipment…………………………….7-22\u003cbr\u003eReplacement of Hydraulic Oil and Filter ……….7-23\u003cbr\u003eCheck Hydraulic Oil Level …………………………..7-24\u003cbr\u003eDrain Hydraulic Tank Sump………………………..7-25\u003cbr\u003eChange Hydraulic Oil …………………………………7-26\u003cbr\u003eSuction Filter Cleaning……………………………….7-26\u003cbr\u003eReplace Full-Flow Filter ……………………………..7-29\u003cbr\u003eReplace Pilot Oil Filter ……………………………….7-30\u003cbr\u003eReplace Air Breather Element …………………….7-31\u003cbr\u003eCheck Hoses and Lines ……………………………..7-32\u003cbr\u003eService Recommendations\u003cbr\u003efor Hydraulic Fittings …………………………….7-35\u003cbr\u003eE. Fuel System……………………………………………….7-37\u003cbr\u003eDrain Fuel Tank Sump ……………………………….7-39\u003cbr\u003eCheck Water Separator………………………………7-39\u003cbr\u003eReplace Fuel Filter …………………………………….7-41\u003cbr\u003eClean Feed Pump Strainer …………………………7-42\u003cbr\u003eCheck Fuel Hoses……………………………………..7-43\u003cbr\u003eF. Air Cleaner…………………………………………………7-44\u003cbr\u003eClean the Air Cleaner Outer Element …………..7-44\u003c\/p\u003e\n\u003cp\u003eReplace the Air Cleaner Outer\u003cbr\u003eand Inner Elements …………………………….. 7-44\u003cbr\u003eG. Cooling System…………………………………………. 7-46\u003cbr\u003eCheck Coolant Level…………………………………. 7-47\u003cbr\u003eCheck and Adjust Fan Belt Tension ……………. 7-48\u003cbr\u003eChange Coolant……………………………………….. 7-49\u003cbr\u003eClean Radiator Interior………………………………. 7-49\u003cbr\u003eClean Radiator, and Oil Cooler Core…………… 7-50\u003cbr\u003eClean Oil Cooler Front Screen …………………… 7-50\u003cbr\u003eClean Air Conditioner Condenser……………….. 7-51\u003cbr\u003eClean Air Conditioner Front Screen…………….. 7-51\u003cbr\u003eH. Electrical System ………………………………………. 7-52\u003cbr\u003eBatteries………………………………………………….. 7-52\u003cbr\u003eReplacing Fuses ………………………………………. 7-56\u003cbr\u003eI. Miscellaneous…………………………………………….. 7-57\u003cbr\u003eCheck Bucket Teeth …………………………………. 7-57\u003cbr\u003eChange Bucket ………………………………………… 7-59\u003cbr\u003eAdjust the Bucket Linkage …………………………. 7-60\u003cbr\u003eCheck and Replace Seat Belt…………………….. 7-61\u003cbr\u003eCheck Windshield Washer Fluid Level ………… 7-61\u003cbr\u003eCheck Track Sag ……………………………………… 7-62\u003cbr\u003eClean and Replace Air Conditioner Filter …….. 7-64\u003cbr\u003eCheck the Air Conditioner………………………….. 7-67\u003cbr\u003eCleaning Cab Floor…………………………………… 7-69\u003cbr\u003eCheck Injection Nozzle ……………………………… 7-70\u003cbr\u003eRetighten Cylinder Head Bolt …………………….. 7-70\u003cbr\u003eInspect and Adjust Valve Clearance …………… 7-70\u003cbr\u003eCheck Fuel Injection Timing ………………………. 7-70\u003cbr\u003eMeasure Engine Compression Pressure……… 7-70\u003cbr\u003eCheck Starter and Alternator……………………… 7-70\u003cbr\u003eChange Water Pump Grease …………………….. 7-70\u003cbr\u003eCheck Tightening Torque of Bolts and Nuts…. 7-71\u003cbr\u003eMAINTENANCE UNDER SPECIAL\u003cbr\u003eENVIRONMENTAL CONDITIONS\u003cbr\u003eMaintenance Under Special\u003cbr\u003eEnvironmental Conditions……………………………. 9-1\u003cbr\u003eSTORAGE\u003cbr\u003eStoring the Machine……………………………………….. 10-1\u003cbr\u003eRemoving the Machine from Storage……………….. 10-2\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003eEngine………………………………………………………….. 11-1\u003cbr\u003eElectrical System…………………………………………… 11-6\u003cbr\u003eMode Selection ……………………………………………… 11-8\u003cbr\u003eControl Levers ………………………………………………. 11-9\u003cbr\u003eHydraulic System…………………………………………… 11-9\u003cbr\u003eSPECIFICATIONS\u003cbr\u003eSpecifications………………………………………………… 12-1\u003cbr\u003eWorking Ranges ……………………………………………. 12-2\u003cbr\u003eShoe Types and Applications………………………….. 12-3\u003cbr\u003eBucket Types and Applications ……………………….. 12-4\u003cbr\u003eINDEX ……………………………………………………….. 14-1\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003cbr\u003e\u003cbr\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual\u003c\/span\u003e\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50910609211670,"sku":null,"price":60.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/Hitachi-operator-manual_ffcfd64f-bd95-4868-8987-5bd7511f1d83.jpg?v=1767762257","url":"https:\/\/manualkarts.com\/products\/hitachi-zx135ur-excavator-pdf-operator-s-manual-em1sm-1-1","provider":"Manualkarts","version":"1.0","type":"link"}