{"product_id":"hitachi-zx140w-3-zx145w-3-zx170w-3-zx190w-3-zx210w-3-wheeled-excavator-pdf-operator-s-manual-emcgb-en2-1-emcgb-en2-2","title":"Hitachi ZX140W-3, ZX145W-3, ZX170W-3, ZX190W-3, ZX210W-3 Wheeled Excavator Pdf Operator’s Manual (EMCGB-EN2-1, EMCGB-EN2-2)","description":"\u003ch2\u003eHitachi ZX140W-3, ZX145W-3, ZX170W-3, ZX190W-3, ZX210W-3 Wheeled Excavator Pdf Operator’s Manual (EMCGB-EN2-1, EMCGB-EN2-2)\u003c\/h2\u003e\n\u003cp\u003eThis manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. This comprehensive manual includes detailed operating instructions, safety guidelines, maintenance schedules for the Hitachi ZX140W-3, ZX145W-3, ZX170W-3, ZX190W-3, ZX210W-3 Wheeled Excavator model.\u003c\/p\u003e\n\u003cp\u003eMACHINE NUMBERS ………………………………………………………………1\u003cbr\u003eSAFETY …………………………………………………………………………………..S-1\u003cbr\u003eRecognize Safety Information……………………………………………..S-1\u003cbr\u003eUnderstand Signal Words……………………………………………………..S-1\u003cbr\u003eFollow Safety Instructions…………………………………………………….S-2\u003cbr\u003ePrepare for Emergencies……………………………………………………….S-3\u003cbr\u003eWear Protective Clothing……………………………………………………..S-3\u003cbr\u003eProtect Against Noise……………………………………………………………S-3\u003cbr\u003eInspect Machine…………………………………………………………………….S-4\u003cbr\u003eGeneral Precautions for Cab…………………………………………………S-4\u003cbr\u003eUse Handrails and Steps……………………………………………………….S-5\u003cbr\u003eNever Ride Attachment…………………………………………………………S-5\u003cbr\u003eAdjust Operator’s Seat…………………………………………………………..S-5\u003cbr\u003eEnsure Safety Before Rising from\u003cbr\u003eor Leaving Operator’s Seat………………………………………………S-6\u003cbr\u003eFasten Your Seat Belt……………………………………………………………..S-6\u003cbr\u003eMove and Operate Machine Safely……………………………………..S-6\u003cbr\u003eHandle Starting Aids Safely………………………………………………….S-7\u003cbr\u003eOperate Only from Operator’s Seat…………………………………….S-7\u003cbr\u003eJump Starting…………………………………………………………………………S-7\u003cbr\u003eKeep Riders Off Machine………………………………………………………S-8\u003cbr\u003ePrecautions for Operations…………………………………………………..S-8\u003cbr\u003eInvestigate Job Site Beforehand………………………………………….S-9\u003cbr\u003eEquipment of OPG………………………………………………………………S-10\u003cbr\u003eProvide Signals for Jobs Involving Multiple Machines….S-10\u003cbr\u003eConfirm Direction of Machine to Be Driven…………………….S-10\u003cbr\u003eDrive Machine Safely…………………………………………………………..S-11\u003cbr\u003eAvoid Injury from Rollaway Accidents……………………………..S-11\u003cbr\u003eAvoid Injury from Back-over and Swing Accidents………..S-12\u003cbr\u003eKeep Person Clear from Working Area…………………………….S-13\u003cbr\u003eNever Position Bucket Over Anyone………………………………..S-13\u003cbr\u003eAvoid Undercutting…………………………………………………………….S-13\u003cbr\u003eAvoid Tipping……………………………………………………………………….S-14\u003cbr\u003eNever Undercut a High Bank……………………………………………..S-14\u003cbr\u003eDig With Caution…………………………………………………………………S-15\u003cbr\u003eOperate With Caution…………………………………………………………S-15\u003cbr\u003eAvoid Power Lines……………………………………………………………….S-16\u003cbr\u003ePrecautions for Lightning…………………………………………………..S-16\u003cbr\u003eObject Handling………………………………………………………………….S-17\u003cbr\u003eProtect Against Flying Debris……………………………………………S-17\u003cbr\u003ePark Machine Safely…………………………………………………………….S-18\u003cbr\u003eHandle Fluids Safely−avoid Fires………………………………………S-18\u003cbr\u003eTransport Safely…………………………………………………………………..S-19\u003cbr\u003ePractice Safe Maintenance…………………………………………………S-20\u003cbr\u003eWarn Others of Service Work…………………………………………….S-21\u003cbr\u003eSupport Machine Properly…………………………………………………S-21\u003cbr\u003eStay Clear of Moving Parts…………………………………………………S-21\u003cbr\u003ePrevent Parts from Flying…………………………………………………..S-22\u003cbr\u003eStore Attachments Safely…………………………………………………..S-22\u003cbr\u003eSupport Maintenance Properly…………………………………………S-22\u003cbr\u003ePrevent Burns……………………………………………………………………….S-23\u003cbr\u003eReplace Rubber Hoses Periodically…………………………………..S-23\u003cbr\u003eAvoid High-pressure Fluids………………………………………………..S-24\u003cbr\u003ePrevent Fires…………………………………………………………………………S-25\u003cbr\u003eEvacuating in Case of Fire…………………………………………………..S-26\u003cbr\u003eBeware of Exhaust Fumes………………………………………………….S-26\u003cbr\u003ePrecautions for Welding and Grinding…………………………….S-26\u003cbr\u003eAvoid Heating Near Pressurized Fluid Lines……………………S-27\u003cbr\u003eAvoid Applying Heat to Lines Containing\u003cbr\u003eFlammable Fluids……………………………………………………………S-27\u003cbr\u003eRemove Paint Before Welding or Heating……………………….S-27\u003cbr\u003eBeware of Asbestos and Silicon Dust and Other Contamination………………………………………………………………..S-28\u003cbr\u003ePrevent Battery Explosions………………………………………………..S-28\u003cbr\u003eService Air Conditioning System Safely…………………………..S-28\u003cbr\u003eHandle Chemical Products Safely……………………………………..S-29\u003cbr\u003eDispose of Waste Properly………………………………………………….S-29\u003cbr\u003ePrecaution for Communication Terminal Equipment……S-30\u003cbr\u003eSAFETY SIGNS\/Europe\/Asia\/Middle and Near East Model Only …………………………………………………………………………S-31\u003cbr\u003eCOMPONENTS NAME …………………………………………………………1-1\u003cbr\u003eCab Features (Standard Model)……………………………………………1-2\u003cbr\u003eOPERATOR’S STATION ………………………………………………………..1-2\u003cbr\u003eSteering Column Console…………………………………………………….1-3\u003cbr\u003eSteering Wheel and Travel Horn Switch……………………………..1-4\u003cbr\u003eAccelerator Pedal……………………………………………………………………1-4\u003cbr\u003eBrake Pedal……………………………………………………………………………..1-5\u003cbr\u003eForward\/Reverse Travel Switch……………………………………………1-6\u003cbr\u003eCombination Switch (Turn Signal Switch, Light Switch, Dimmer Switch, Passing Switch)…………………………………….1-7\u003cbr\u003eBrake Switch…………………………………………………………………………1-10\u003cbr\u003eWorking Brake (Axle Lock\/Auto Axle Lock)……………………..1-11\u003cbr\u003eAuto Axle Lock……………………………………………………………………..1-11\u003cbr\u003eHazard Switch………………………………………………………………………1-12\u003cbr\u003eOperator’s Station……………………………………………………………….1-13\u003cbr\u003eEngine Control Dial………………………………………………………..1-14\u003cbr\u003eTravel Mode Switch………………………………………………………..1-14\u003cbr\u003eEngine Speed Control Mode Selection Switch………….1-15\u003cbr\u003ePower Mode Switch……………………………………………………….1-16\u003cbr\u003eWork Light Switch…………………………………………………………..1-17\u003cbr\u003eWiper\/Washer Switch…………………………………………………….1-18\u003cbr\u003eBlade\/Outrigger\/Front Attachment Pilot Control\u003cbr\u003eShut-off Switch…………………………………………………………..1-19\u003cbr\u003eAuto-Idle Switch……………………………………………………………..1-20\u003cbr\u003eSwitch Panel (Optional)………………………………………………………1-21\u003cbr\u003eElectric Control Main Switch…………………………………………1-21\u003cbr\u003eTravel Alarm Deactivation Switch (1) (Optional)……….1-22\u003cbr\u003eFront\/Rear Attachment Selection Switch (4)\u003cbr\u003e(Optional)……………………………………………………………………1-22\u003cbr\u003eRight\/Left Selection Switch (5) (Optional)………………….1-22\u003cbr\u003eSwing Alarm Switch (2) (Optional )……………………………..1-22\u003cbr\u003eOverload Alarm Switch (Optional)……………………………….1-23\u003cbr\u003eRevolving Light Switch (Optional)……………………………….1-23\u003cbr\u003eSeat Heater Switch (Optional)………………………………………1-23\u003cbr\u003eKey Switch…………………………………………………………………………….1-24\u003cbr\u003eRight\/Left Control Levers (AFL*)……………………………………….1-25\u003cbr\u003eAUX Function Lever Switch………………………………………………..1-27\u003cbr\u003eCigar Lighter…………………………………………………………………………1-29\u003cbr\u003eCab Light………………………………………………………………………………1-30\u003c\/p\u003e\n\u003cp\u003eInstalling Fire Extinguisher (Optional)……………………………..1-30\u003cbr\u003ePilot Control Shut-off Lever……………………………………………….1-31\u003cbr\u003eEngine Stop Switch…………………………………………………………….1-31\u003cbr\u003eMachine Height Control Switch (ZX145W-3, Optional)..1-32\u003cbr\u003eMultifunction Monitor……………………………………………………….1-33\u003cbr\u003eBasic Screen…………………………………………………………………………1-34\u003cbr\u003eMonitor Operation……………………………………………………………..1-35\u003cbr\u003eDisplaying Basic Screen………………………………………………..1-35\u003cbr\u003eTrip Meter (7)…………………………………………………………………..1-37\u003cbr\u003eOdometer (8)…………………………………………………………………..1-37\u003cbr\u003eHour Meter (9)………………………………………………………………..1-37\u003cbr\u003eClock (18)…………………………………………………………………………1-37\u003cbr\u003eFuel Gauge (25)………………………………………………………………1-37\u003cbr\u003eCoolant Temperature Gauge (30)………………………………..1-37\u003cbr\u003eBrake Oil Pressure Gauge (33)………………………………………1-38\u003cbr\u003eTravel Speed Meter (34)………………………………………………..1-38\u003cbr\u003eTachometer (35)……………………………………………………………..1-38\u003cbr\u003eBack Monitor Screen Selector (22)………………………………1-42\u003cbr\u003eMenu Key (23)…………………………………………………………………1-42\u003cbr\u003eOptional Function Keys (24, 27, 29 and 31)……………….1-42\u003cbr\u003eReturn to Basic Screen Key (32)……………………………………1-42\u003cbr\u003eMenu Screen…………………………………………………………………..1-45\u003cbr\u003eDisplaying Basic Screen by Inputting Password (Optional)……………………………………………………………………1-46\u003cbr\u003eCorrective Measures to be Taken When a Wrong Password is Input………………………………………………………1-48\u003cbr\u003eExtending Password Validity Time………………………………1-50\u003cbr\u003eAlarm Occurrence Screen………………………………………………….1-51\u003cbr\u003eClock Setting……………………………………………………………………….1-55\u003cbr\u003eWork Mode (Attachment Selection)………………………………..1-56\u003cbr\u003eAttachment Adjustment\u003cbr\u003e(Pump 2 Flow Rate Adjustment)………………………………….1-60\u003cbr\u003eOperating Status…………………………………………………………………1-62\u003cbr\u003eMaintenance Setting………………………………………………………….1-63\u003cbr\u003eMail (Optional)…………………………………………………………………….1-69\u003cbr\u003eMeter Display Control………………………………………………………..1-72\u003cbr\u003ePassword Revising (Optional)……………………………………………1-74\u003cbr\u003eBack Monitor Setting………………………………………………………….1-77\u003cbr\u003eLanguage Setting……………………………………………………………….1-80\u003cbr\u003eMeter Combination Setting………………………………………………1-82\u003cbr\u003eUnit Setting………………………………………………………………………….1-84\u003cbr\u003eFuse Box……………………………………………………………………………….1-86\u003cbr\u003eAdditional Fuse Box……………………………………………………………1-86\u003cbr\u003eAuto Air Conditioner Operation……………………………………….1-87\u003cbr\u003eTips for Optimal Air Conditioner Usage…………………………..1-94\u003cbr\u003eHeater (Optional) Operation……………………………………………..1-95\u003cbr\u003eAM\/FM Radio Operation (If Equipped)…………………………….1-99\u003cbr\u003eAM\/FM Radio Operation (If Equipped)…………………………..1-101\u003cbr\u003eCab Door Release Lever……………………………………………………1-104\u003cbr\u003eOpening Upper Front Window……………………………………….1-104\u003cbr\u003eClosing Upper Front Window………………………………………….1-105\u003cbr\u003eRemoving and Storing Lower Front Window……………….1-106\u003cbr\u003eOpening Door Windows…………………………………………………..1-107\u003cbr\u003eOpening\/Closing Overhead Window (Std. Model)………1-108\u003cbr\u003eOpening\/Closing Polycarbonate Type Roof Overhead Window (Clear Hatch: If Equipped)……………………………1-108\u003cbr\u003eEmergency Exit………………………………………………………………….1-109\u003cbr\u003eAdjusting Seat……………………………………………………………………1-110\u003cbr\u003eSeat with a Built-in Heater……………………………………………….1-111\u003cbr\u003eAdjusting Air-suspension Seat (Optional)……………………..1-112\u003cbr\u003eSeat with a Built-in Heater……………………………………………….1-113\u003cbr\u003eSeat Belt………………………………………………………………………………1-114\u003cbr\u003eBREAK-IN ……………………………………………………………………………….2-1\u003cbr\u003eObserve Engine Operation Closely……………………………………..2-1\u003cbr\u003eEvery 8 Hours or Daily……………………………………………………………2-1\u003cbr\u003eAfter the First 50 Hours…………………………………………………………2-1\u003cbr\u003eAfter the First 100 Hours……………………………………………………….2-1\u003cbr\u003eOPERATING ENGINE ……………………………………………………………3-1\u003cbr\u003eInspect Machine Daily Before Starting……………………………….3-1\u003cbr\u003eBefore Starting Engine………………………………………………………….3-2\u003cbr\u003eStarting Engine in Ordinary Temperature………………………….3-3\u003cbr\u003eStarting in Cold Weather………………………………………………………3-6\u003cbr\u003eStarting in Cold Weather (ZX140W-3, 145W-3)…………………3-8\u003cbr\u003eCheck Instruments After Starting………………………………………..3-9\u003cbr\u003eUsing Booster Batteries………………………………………………………3-10\u003cbr\u003eStopping Engine………………………………………………………………….3-12\u003cbr\u003eDRIVING MACHINE ……………………………………………………………..4-1\u003cbr\u003eTraveling………………………………………………………………………………….4-1\u003cbr\u003eEngine Speed Control……………………………………………………………4-3\u003cbr\u003eCheck for Machine Height (ZX145W-3)\u003cbr\u003e(Only Machines Equipped with Optional Parts)…………..4-4\u003cbr\u003eMachine Height Adjusting Procedures (ZX145W-3)\u003cbr\u003e(Only Machines Equipped with Optional Parts)…………..4-5\u003cbr\u003eTravel Mode Switch……………………………………………………………….4-6\u003cbr\u003eStopping and Restarting………………………………………………………4-7\u003cbr\u003eInstructions for Traveling on a Slope…………………………………..4-9\u003cbr\u003eTraveling in Water or on Soft Terrain………………………………..4-10\u003cbr\u003eExtrication from Soft Ground…………………………………………….4-10\u003cbr\u003eParking………………………………………………………………………………….4-11\u003cbr\u003eEmergency Parking Due to Machine Failure…………………..4-12\u003cbr\u003eTravel Alarm (Optional)………………………………………………………4-13\u003cbr\u003eOPERATING MACHINE ………………………………………………………..5-1\u003cbr\u003eControl Lever (ISO Pattern) (Standard)……………………………….5-1\u003cbr\u003eControl Lever (Hitachi Pattern)…………………………………………….5-2\u003cbr\u003ePilot Control Shut-off Lever………………………………………………….5-3\u003cbr\u003eSteering Wheel Column………………………………………………………..5-4\u003cbr\u003eWarming-up Operation…………………………………………………………5-5\u003cbr\u003eEngine Speed Control……………………………………………………………5-6\u003cbr\u003eAuto-Idle………………………………………………………………………………….5-7\u003cbr\u003eWork Mode……………………………………………………………………………..5-9\u003cbr\u003ePower Boost (Only ZX210W-3)………………………………………….5-11\u003cbr\u003ePower Mode…………………………………………………………………………5-12\u003cbr\u003eParking\/Stopping Machine on a Slope\u003cbr\u003e(In Case of Emergency)………………………………………………….5-14\u003cbr\u003eRaising Machine Front Above Ground\u003cbr\u003ewith Boom and Arm Function………………………………………5-14\u003cbr\u003eOperating Differential Gear at High-speed for a Long Periods of Time is Prohibited………………………………………..5-15\u003cbr\u003eExcavation…………………………………………………………………………….5-16\u003cbr\u003eFace Shovel Operation……………………………………………………….5-17\u003cbr\u003eCONTENTS\u003cbr\u003eGrading Operation………………………………………………………………5-18\u003cbr\u003eDo Not Slam Bucket Teeth Into Ground…………………………..5-18\u003cbr\u003eDo Not Use Bucket as a Hammer………………………………………5-18\u003cbr\u003eAvoid Increasing Digging Force Forcibly…………………………5-19\u003cbr\u003eAvoid Using Swing Power………………………………………………….5-19\u003cbr\u003eBoom Lowering Procedure in Emergency or When\u003cbr\u003eEngine Stalls (Only ZX140W-3, ZX145W-3, 170W-3\u003cbr\u003eand 190W-3 without Hose Rupture Valve)………………….5-20\u003cbr\u003eBoom Lowering Procedure in Emergency or When the Engine Stalls (Only ZX210W-3 without Hose Rupture Valve)………………………………………………………………………………..5-21\u003cbr\u003eOvernight Storage Instructions…………………………………………5-22\u003cbr\u003eAttachment Pedal (Hydraulic Breaker) (Optional)………….5-23\u003cbr\u003eAttachment Pedal (Hydraulic Crusher) (Optional)………….5-25\u003cbr\u003eHydraulic Breaker and Hydraulic Crusher………………………..5-27\u003cbr\u003ePipings for Breaker and Crusher (Optional)…………………….5-28\u003cbr\u003eZX140W-3\/145W-3…………………………………………………………5-28\u003cbr\u003eZX170W-3\/190W-3…………………………………………………………5-29\u003cbr\u003eZX210W-3………………………………………………………………………..5-30\u003cbr\u003eSecondary Relief Pressure Adjustment……………………………5-31\u003cbr\u003ePressure Measurement………………………………………………….5-32\u003cbr\u003ePrecautions for Breaker Operation……………………………………5-33\u003cbr\u003ePrecautions for Crusher Operation…………………………………..5-36\u003cbr\u003eAttachment…………………………………………………………………………..5-38\u003cbr\u003eAllowable Weight Limits of Installed Attachment…….5-38\u003cbr\u003eAttachments……………………………………………………………………5-41\u003cbr\u003eAttachment Connection Parts…………………………………………..5-42\u003cbr\u003ePrecaution for Arm Roll-in\/Bucket Roll-in Combined Operation…………………………………………………………………………5-43\u003cbr\u003eWhen Installing an Attachment Longer Than Standard Bucket………………………………………………………………………………5-43\u003cbr\u003eObject Handling — If Equipped………………………………………..5-44\u003cbr\u003eTRANSPORTING …………………………………………………………………..6-1\u003cbr\u003eTransporting by Road……………………………………………………………6-1\u003cbr\u003eLoading\/Unloading on a Trailer…………………………………………..6-2\u003cbr\u003eRamp\/Loading Dock…………………………………………………………6-2\u003cbr\u003eTransporting……………………………………………………………………………6-4\u003cbr\u003eUnloading……………………………………………………………………………….6-5\u003cbr\u003eTowing Machine…………………………………………………………………….6-6\u003cbr\u003eMAINTENANCE …………………………………………………………………….7-1\u003cbr\u003eCorrect Maintenance and Inspection Procedures…………….7-1\u003cbr\u003eCheck Hour Meter Regularly………………………………………………..7-2\u003cbr\u003eUse Correct Fuels and Lubricants………………………………………..7-2\u003cbr\u003eLayout………………………………………………………………………………………7-3\u003cbr\u003eMaintenance Guide Table……………………………………………………..7-4\u003cbr\u003ePrepare Machine for Maintenance………………………………………7-6\u003cbr\u003eHood and Access Covers……………………………………………………….7-7\u003cbr\u003ePeriodic Replacement of Parts……………………………………………..7-8\u003cbr\u003eMaintenance Guide……………………………………………………………….7-9\u003cbr\u003eA. Greasing……………………………………………………………………………7-16\u003cbr\u003eFront Joint Pins……………………………………………………………….7-16\u003cbr\u003eSwing Bearing…………………………………………………………………7-18\u003cbr\u003eSwing Internal Gear……………………………………………………….7-19\u003cbr\u003eFront Axle…………………………………………………………………………7-20\u003cbr\u003ePropel Shaft (Front and Rear)……………………………………….7-21\u003cbr\u003eEqualizer Pin……………………………………………………………………7-22\u003cbr\u003eSuspension Cylinder (ZX145W-3) (Optional)……………..7-22\u003cbr\u003eSuspension Link Pin (ZX145W-3) (Optional)………………7-22\u003cbr\u003eB. Engine……………………………………………………………………………….7-23\u003cbr\u003eEngine Oil Level………………………………………………………………7-23\u003cbr\u003eChange Engine Oil………………………………………………………….7-24\u003cbr\u003eReplace Engine Oil Filter………………………………………………..7-24\u003cbr\u003eC. Transmission…………………………………………………………………….7-26\u003cbr\u003ePump Transmission………………………………………………………..7-26\u003cbr\u003eSwing Reduction Gear…………………………………………………..7-27\u003cbr\u003eTransmission Oil……………………………………………………………..7-28\u003cbr\u003eFront Axle…………………………………………………………………………7-29\u003cbr\u003eRear Axle………………………………………………………………………….7-30\u003cbr\u003eFront and Rear Hub Reduction Devices ……………………..7-31\u003cbr\u003eD. Brake (Traveling)……………………………………………………………..7-33\u003cbr\u003eCheck Brake Accumulator……………………………………………..7-34\u003cbr\u003eCheck Brake Lining for Wear…………………………………………7-35\u003cbr\u003eCheck and Clean Brake Oil Pipings………………………………7-35\u003cbr\u003eE. Tire……………………………………………………………………………………..7-36\u003cbr\u003eTire Inspection and Replacement Procedure…………….7-37\u003cbr\u003eF. Hydraulic System……………………………………………………………..7-38\u003cbr\u003eBreaker Maintenance……………………………………………………..7-40\u003cbr\u003eCheck Hydraulic Oil Level……………………………………………..7-41\u003cbr\u003eChange Hydraulic Oil……………………………………………………..7-42\u003cbr\u003eSuction Filter Cleaning…………………………………………………..7-42\u003cbr\u003eReplace Hydraulic Oil Tank Filter (Std. Model) …………..7-46\u003cbr\u003eReplace Full-Flow Filter (Optional)……………………………….7-47\u003cbr\u003eReplace Pilot and Steering · Brake Oil Filter………………..7-48\u003cbr\u003eReplace Air Breather Element……………………………………….7-49\u003cbr\u003eCheck Hoses and Lines………………………………………………….7-50\u003cbr\u003eService Recommendations for Hydraulic Fittings……..7-53\u003cbr\u003eG. Fuel System……………………………………………………………………..7-55\u003cbr\u003eDrain Fuel Tank Sump…………………………………………………….7-57\u003cbr\u003eDrain Fuel Filter……………………………………………………………….7-58\u003cbr\u003eReplace Fuel Main Filter Element…………………………………7-62\u003cbr\u003eReplace Fuel Pre-filter Element…………………………………….7-63\u003cbr\u003eClean Fuel Solenoid Pump Strainer……………………………..7-64\u003cbr\u003eCheck Fuel Hoses……………………………………………………………7-65\u003cbr\u003eH. Air Cleaner……………………………………………………………………….7-66\u003cbr\u003eClean Air Cleaner Outer Element…………………………………7-66\u003cbr\u003eReplace Air Cleaner Outer and Inner Elements………….7-66\u003cbr\u003eI. Cooling System…………………………………………………………………7-68\u003cbr\u003eCheck Coolant Level………………………………………………………7-69\u003cbr\u003eCheck and Adjust Fan Belt Tension\u003cbr\u003e(ZX140W-3, 145W-3)………………………………………………….7-70\u003cbr\u003eCheck and Adjust Fan Belt Tension\u003cbr\u003e(ZX170W-3, 190W-3, 210W-3)………………………………….7-71\u003cbr\u003eChange Coolant………………………………………………………………7-72\u003cbr\u003eClean Radiator Interior…………………………………………………..7-72\u003cbr\u003eClean Inter Cooler Oil Cooler and Radiator Core……….7-73\u003cbr\u003eClean Oil Cooler Front Screen………………………………………7-73\u003cbr\u003eClean Air Conditioner Condenser………………………………..7-73\u003cbr\u003eClean Fuel Oil Cooler……………………………………………………..7-73\u003cbr\u003eClean Air Conditioner Front Screen (Opt.)………………….7-73\u003cbr\u003eJ. Electrical System………………………………………………………………7-74\u003cbr\u003eBatteries…………………………………………………………………………..7-74\u003c\/p\u003e\n\u003cp\u003eReplace Batteries…………………………………………………………….7-77\u003cbr\u003eRemove and Installing Battery……………………………………..7-78\u003cbr\u003eReplacing Fuses………………………………………………………………7-78\u003cbr\u003eK. Miscellaneous………………………………………………………………….7-80\u003cbr\u003eCheck Bucket Teeth………………………………………………………..7-80\u003cbr\u003eChange Bucket………………………………………………………………..7-82\u003cbr\u003eConvert Bucket Connection Into Face Shovel……………7-83\u003cbr\u003eAdjust Bucket Linkage…………………………………………………..7-84\u003cbr\u003eCheck and Replace Seat Belt…………………………………………7-85\u003cbr\u003eCheck Windshield Washer Fluid Level…………………………7-86\u003cbr\u003eClean and Replace Air Conditioner Filter……………………7-87\u003cbr\u003eCheck Air Conditioner……………………………………………………7-89\u003cbr\u003eClean Cab Floor………………………………………………………………7-90\u003cbr\u003eRetighten Cylinder Head Bolt……………………………………….7-91\u003cbr\u003eInspect and Adjust Valve Clearance…………………………….7-91\u003cbr\u003eMeasure Engine Compression Pressure……………………..7-91\u003cbr\u003eCheck Starter and Alternator………………………………………..7-91\u003cbr\u003eCheck and Replace EGR Device……………………………………7-91\u003cbr\u003eCheck Suspension Accumulator (ZX145W-3)\u003cbr\u003e(Optional)……………………………………………………………………7-91\u003cbr\u003eCheck Tightening Torque of Bolts and Nuts……………….7-92\u003cbr\u003eHYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT …………8-1\u003cbr\u003eHydraulic Circuit…………………………………………………………………….8-1\u003cbr\u003eElectrical Circuit……………………………………………………………………..8-2\u003cbr\u003eElectrical Diagram …………………………………………………………………8-3\u003cbr\u003eMAINTENANCE UNDER SPECIAL\u003cbr\u003eENVIRONMENTAL CONDITIONS ………………………………………9-1\u003cbr\u003eSTORAGE …………………………………………………………………………….10-1\u003cbr\u003eStoring Machine………………………………………………………………….10-1\u003cbr\u003eRemoving Machine from Storage…………………………………….10-2\u003cbr\u003eTROUBLESHOOTING ………………………………………………………..11-1\u003cbr\u003eTroubleshooting………………………………………………………………….11-1\u003cbr\u003e1. Engine…………………………………………………………………………..11-1\u003cbr\u003e2. Engine Auxiliaries……………………………………………………….11-1\u003cbr\u003e3. Engine is Hard to Start……………………………………………….11-2\u003cbr\u003e4. Control Lever……………………………………………………………….11-3\u003cbr\u003e5. Hydraulic System………………………………………………………..11-4\u003cbr\u003e6. Travel…………………………………………………………………………….11-5\u003cbr\u003e7. Swing……………………………………………………………………………11-8\u003cbr\u003e8. Engine Speed………………………………………………………………11-9\u003cbr\u003e9. Blade\/Outrigger………………………………………………………..11-10\u003cbr\u003e10. Positioning………………………………………………………………11-10\u003cbr\u003e11. Others………………………………………………………………………11-10\u003cbr\u003eSPECIFICATIONS ……………………………………………………………….12-1\u003cbr\u003eSpecifications ZX140W-3\u003cbr\u003e(Rear Blade)……………………………………………………………………..12-1\u003cbr\u003eSpecifications ZX140W-3\u003cbr\u003e(Rear Outrigger)………………………………………………………………12-2\u003cbr\u003eSpecifications ZX140W-3\u003cbr\u003e(Front Blade Rear Outrigger)…………………………………………12-3\u003cbr\u003eSpecifications ZX140W-3\u003cbr\u003e(Front Outrigger Rear Blade)…………………………………………12-4\u003cbr\u003eSpecifications ZX140W-3\u003cbr\u003e(Front Outrigger Rear Outrigger)…………………………………12-5\u003cbr\u003eWorking Ranges ZX140W-3 Monoblock Boom………………12-6\u003cbr\u003eWorking Ranges ZX140W-3 2-Piece Boom……………………..12-7\u003cbr\u003eSpecifications ZX145W-3\u003cbr\u003e(Standard Chassis, Rear Blade)……………………………………..12-8\u003cbr\u003eSpecifications ZX145W-3\u003cbr\u003e(Standard Chassis, Rear Outrigger)………………………………12-9\u003cbr\u003eSpecifications ZX145W-3\u003cbr\u003e(Front Blade Rear Outrigger)……………………………………….12-10\u003cbr\u003eSpecifications ZX145W-3\u003cbr\u003e(Front Outrigger Rear Blade)……………………………………….12-11\u003cbr\u003eSpecifications ZX145W-3\u003cbr\u003e(Front Outrigger Rear Outrigger)……………………………….12-12\u003cbr\u003eWorking Ranges ZX145W-3 2-Piece Boom……………………12-13\u003cbr\u003eSpecifications ZX170W-3\u003cbr\u003e(Standard Gauge, Rear Blade)……………………………………..12-14\u003cbr\u003eSpecifications ZX170W-3\u003cbr\u003e(Standard Gauge, Rear Outrigger)……………………………..12-15\u003cbr\u003eSpecifications ZX170W-3 (Standard Gauge,\u003cbr\u003eFront Blade Rear Outrigger)………………………………………..12-16\u003cbr\u003eSpecifications ZX170W-3 (Standard Gauge,\u003cbr\u003eFront Outrigger Rear Blade)………………………………………..12-17\u003cbr\u003eSpecifications ZX170W-3 (Standard Gauge,\u003cbr\u003eFront Outrigger Rear Outrigger)………………………………..12-18\u003cbr\u003eWorking Ranges ZX170W-3 Monoblock Boom…………….12-19\u003cbr\u003eWorking Ranges ZX170W-3 2-Piece Boom……………………12-20\u003cbr\u003eSpecifications ZX190W-3\u003cbr\u003e(Standard Gauge, Rear Blade)……………………………………..12-21\u003cbr\u003eSpecifications ZX190W-3\u003cbr\u003e(Standard Gauge, Rear Outrigger)……………………………..12-22\u003cbr\u003eSpecifications ZX190W-3 (Standard Gauge,\u003cbr\u003eStandard Chassis, Front Blade Rear Outrigger)………..12-23\u003cbr\u003eSpecifications ZX190W-3 (Standard Gauge,\u003cbr\u003eStandard Chassis, Front Outrigger Rear Blade)………..12-24\u003cbr\u003eSpecifications ZX190W-3 (Standard Gauge,\u003cbr\u003eStandard Chassis, Front Outrigger Rear Outrigger)…12-25\u003cbr\u003eWorking Ranges ZX190W-3 Monoblock Boom…………….12-26\u003cbr\u003eWorking Ranges ZX190W-3 2-Piece Boom……………………12-27\u003cbr\u003eSpecifications ZX210W-3\u003cbr\u003e(Standard Gauge, Rear Blade)……………………………………..12-28\u003cbr\u003eSpecifications ZX210W-3 (Standard Gauge,\u003cbr\u003eRear Outrigger)……………………………………………………………..12-29\u003cbr\u003eSpecifications ZX210W-3 (Standard Gauge,\u003cbr\u003eFront Blade Rear Outrigger)………………………………………..12-30\u003cbr\u003eSpecifications ZX210W-3 (Standard Gauge,\u003cbr\u003eFront Outrigger Rear Blade)………………………………………..12-31\u003cbr\u003eSpecifications ZX210W-3 (Standard Gauge,\u003cbr\u003eFront Outrigger Rear Outrigger)………………………………..12-32\u003cbr\u003eWorking Ranges ZX210W-3 Monoblock Boom…………….12-33\u003cbr\u003eWorking Ranges ZX210W-3 2-Piece Boom……………………12-34\u003cbr\u003eSound Level Results (2000\/14\/EC)………………………………….12-35\u003cbr\u003eVibration Level……………………………………………………………………12-35\u003cbr\u003eOPTIONAL ATTACHMENTS AND DEVICES ………………….13-1\u003cbr\u003eBlade and Outrigger……………………………………………………………13-1\u003cbr\u003eCONTENTS\u003cbr\u003eMaintenance………………………………………………………………………..13-5\u003cbr\u003e2-Piece Boom……………………………………………………………………….13-6\u003cbr\u003eMaintenance (2-Piece Boom)…………………………………………….13-7\u003cbr\u003eLifting Hook………………………………………………………………………..13-11\u003cbr\u003eLifting Capacities (ZX140W-3)…………………………………………13-13\u003cbr\u003eLifting Capacities (ZX145W-3)…………………………………………13-25\u003cbr\u003eLifting Capacities (ZX170W-3)…………………………………………13-28\u003cbr\u003eLifting Capacities (ZX190W-3)…………………………………………13-52\u003cbr\u003eLifting Capacities (ZX210W-3)…………………………………………13-62\u003cbr\u003eINDEX …………………………………………………………………………………..14-1\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003cbr\u003e\u003cbr\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50905028362518,"sku":null,"price":60.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/Hitachi-operator-manual_db84c4db-5c6c-47a3-8ae7-d20093948979.jpg?v=1767609554","url":"https:\/\/manualkarts.com\/products\/hitachi-zx140w-3-zx145w-3-zx170w-3-zx190w-3-zx210w-3-wheeled-excavator-pdf-operator-s-manual-emcgb-en2-1-emcgb-en2-2","provider":"Manualkarts","version":"1.0","type":"link"}