{"product_id":"komatsu-d475a-8-d475ai-8-bulldozer-field-assembly-service-manual","title":"Komatsu D475A-8, D475Ai-8 Bulldozer Field Assembly Service Manual","description":"\u003ch1\u003eKomatsu D475A-8, D475Ai-8 Bulldozer Field Assembly Service Manual (GEN00285-02)\u003c\/h1\u003e\n\u003cp\u003eFOREWORD\u003cbr\u003eCONTENTS\u003cbr\u003ePRECAUTIONS FOR FIELD ASSEMBLY\u003cbr\u003eDISPOSAL OF REMOVED PARTS\u003cbr\u003eASSEMBLY PROCEDURE, NECESSARY EQUIPMENTS, AND SCHEDULE\u003cbr\u003eKIT LAYOUT DIAGRAM (WORK SPACE LAYOUT)\u003cbr\u003ePACKING STYLE FOR TRANSPORTATION\u003cbr\u003eSPECIFICATIONS\u003cbr\u003eTOOL LIST FOR FIELD ASSEMBLY\u003cbr\u003eDIAGRAM FOR TOOLS\u003cbr\u003eTIGHTENING TORQUE TABLE\u003cbr\u003eCOATING MATERIALS LIST\u003cbr\u003eSELECTION OF WIRE ROPES USED FOR ASSEMBLY\u003cbr\u003eSELECTION OF NYLON SLINGS USED FOR ASSEMBLY\u003cbr\u003eA. ASSEMBLY PROCEDURE\u003cbr\u003eA- Installation of track shoe assembly\u003cbr\u003eA- Installation of machine body (chassis)\u003cbr\u003eA- Installation of operator’s cab assembly (When operator cab assembly is not installed)\u003cbr\u003eA- Installation of pivot shaft (When pivot shaft is not installed)\u003cbr\u003eA- Installation of final drive assembly\u003cbr\u003eA- Installation of undercover (When undercover is not installed)\u003cbr\u003eA- Installation of blade lift hydraulic cylinder\u003cbr\u003eA- Installation of undercarriage -\u003cbr\u003eA- Installation of undercarriage -\u003cbr\u003eA- Adding oil to pivot chamber\u003cbr\u003eA- Inspection of oil level and coolant level\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of counterweight (Machine with counterweight)\u003cbr\u003eA- Installation of trunnion\u003cbr\u003eA- Installation of track\u003cbr\u003eA- Adjusting of track tension\u003cbr\u003eA- Installation of mask\u003cbr\u003eA- Installation of handrail \/ step on right side of radiator\u003cbr\u003eA- Installation of handrail \/ step on left side of radiator\u003cbr\u003eA- Instalation of cab right side cover (When cab right side cover is not installed)\u003cbr\u003eA- Instalation of cab left side cover(When cab left side cover is not installed)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Installation of blade assembly (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Installation of blade assembly (Machine with superdozer blade)\u003cbr\u003eA- Installation of KOMTRAX antenna\u003cbr\u003eA- Installation of ROPS\u003cbr\u003eA- Installation of engine air intake port hood (When engine air intake port hood is not installed)\u003cbr\u003eA- Installation of pre-cleaner (optional) (When pre-cleaner is not installed)\u003cbr\u003eA- Installation of engine exhaust pipe (When engine exhaust pipe is not installed)\u003cbr\u003eA- Installation of headlamp (When headlamp is not installed)\u003cbr\u003eA- Installation of giant ripper shank\u003cbr\u003eA- Adjustment of blade tilt control angle (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Adjustment of blade tilt control angle (Machine with superdozer blade)\u003cbr\u003eA- Blade pitch current value correction (Machine with superdozer blade)\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Greasing each part\u003cbr\u003eA- Bleeding air from hydraulic cylinder\u003cbr\u003eA- Bleeding air from work equipment pump and fan pump\u003cbr\u003eA- Installation of quick charge piping (optional)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of access light and additional work lamp (optional)\u003cbr\u003eA- Installation of stroke sensing blade lift cylinder (For ICT specification)\u003cbr\u003eA- Installation of stroke sensor harness (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of IMU sensor (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of ICT harness (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of AUX BOX (For ICT specification)\u003cbr\u003eA- Installation of navigation controller (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of control box (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of offset switch (When installing the ICT local modification kit)\u003cbr\u003eM. CHECK AND MAINTENANCE PROCEDURES\u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Adjustment menu\u003cbr\u003eM- Change of return filter (Standard filter -\u0026gt; Flushing filter)\u003cbr\u003eM- Flushing hydraulic circuit and bleeding air from cylinder – \u003cbr\u003eM- Change of return filter (Flushing filter -\u0026gt; Standard filter)\u003cbr\u003eM- Bleeding air from cylinder – \u003cbr\u003eM- How to start operation of KOMTRAX terminal and how to initializeKOMTRAX Plus controller\u003cbr\u003eM- No-injection cranking of engine\u003cbr\u003eM- Calibration of cutting edge (For ICT specification)\u003cbr\u003eAPPENDIX INSTALLATION OF SPILL GUARDS\u003cbr\u003eAPPENDIX FIELD ASSEMBLY INSPECTION REPORT\u003cbr\u003e—————————————-\u003cbr\u003eFOREWORD\u003cbr\u003eCONTENTS\u003cbr\u003ePRECAUTIONS FOR FIELD ASSEMBLY\u003cbr\u003eDISPOSAL OF REMOVED PARTS\u003cbr\u003eASSEMBLY PROCEDURE, NECESSARY EQUIPMENTS, AND SCHEDULE\u003cbr\u003eKIT LAYOUT DIAGRAM (WORK SPACE LAYOUT)\u003cbr\u003ePACKING STYLE FOR TRANSPORTATION\u003cbr\u003eSPECIFICATIONS\u003cbr\u003eTOOL LIST FOR FIELD ASSEMBLY\u003cbr\u003eDIAGRAM FOR TOOLS\u003cbr\u003eTIGHTEN TORQUE TABLE\u003cbr\u003eCOATING MATERIALS LIST\u003cbr\u003eSELECTION OF WIRE ROPES USED FOR ASSEMBLY\u003cbr\u003eSELECTION OF NYLON SLINGS USED FOR ASSEMBLY\u003cbr\u003eA. ASSEMBLY PROCEDURE\u003cbr\u003eA- Installation of track shoe assembly\u003cbr\u003eA- Installation of machine body (chassis)\u003cbr\u003eA- Installation of operator’s cab assembly (When operator cab assembly is not installed)\u003cbr\u003eA- Installation of pivot shaft (When pivot shaft is not installed)\u003cbr\u003eA- Installation of final drive assembly\u003cbr\u003eA- Installation of undercover (When undercover is not installed)\u003cbr\u003eA- Installation of blade lift hydraulic cylinder\u003cbr\u003eA- Installation of undercarriage -\u003cbr\u003eA- Installation of undercarriage -\u003cbr\u003eA- Adding oil to pivot chamber\u003cbr\u003eA- Inspection of oil level and coolant level\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of ripper- (Machine with ripper)\u003cbr\u003eA- Installation of counterweight (Machine with counterweight)\u003cbr\u003eA- Installation of trunnion\u003cbr\u003eA- Installation of track\u003cbr\u003eA- Adjusting of track tension\u003cbr\u003eA- Installation of mask\u003cbr\u003eA- Installation of handrail \/ step on right side of radiator\u003cbr\u003eA- Installation of handrail \/ step on left side of radiator\u003cbr\u003eA- Instalation of cab right side cover (When cab right side cover is not installed)\u003cbr\u003eA- Instalation of cab left side cover (When cab left side cover is not installed)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Assembling of blade unit- (Machine with superdozer blade)\u003cbr\u003eA- Installation of blade assembly (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Installation of blade assembly (Machine with superdozer blade)\u003cbr\u003eA- Installation of KOMTRAX antenna\u003cbr\u003eA- Installation of ROPS\u003cbr\u003eA- Installation of engine air intake port hood (When engine air intake port hood is not installed)\u003cbr\u003eA- Installation of pre-cleaner (optional) (When pre-cleaner is not installed)\u003cbr\u003eA- Installation of engine exhaust pipe (When engine exhaust pipe is not installed)\u003cbr\u003eA- Installation of headlamp (When headlamp is not installed)\u003cbr\u003eA- Installation of giant ripper shank\u003cbr\u003eA- Adjustment of blade tilt control angle (Machine with semi-U blade\/full-U blade)\u003cbr\u003eA- Adjustment of blade tilt control angle (Machine with superdozer)\u003cbr\u003eA- Blade pitch current value correction (Machine with superdozer)\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Installation of platform-\u003cbr\u003eA- Greasing each part\u003cbr\u003eA- Bleeding air from hydraulic cylinder\u003cbr\u003eA- Bleeding air from work equipment pump and fan pump\u003cbr\u003eA- Installation of quick charge piping (optional)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of ladder – (For machine with retrofitting ladder)\u003cbr\u003eA- Installation of access light and additional work lamp (optional)\u003cbr\u003eA- Installation of stroke sensing blade lift cylinder (For ICT specification)\u003cbr\u003eA- Installation of stroke sensor harness (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of IMU sensor (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of ICT harness (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of AUX BOX (For ICT specification)\u003cbr\u003eA- Installation of navigation controller (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of control box (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of offset switch (When installing the ICT local modification kit)\u003cbr\u003eA- Installation of blade lift cylinder anti-drop bracket (Optional)\u003cbr\u003eM. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY\u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Checking machine monitor – \u003cbr\u003eM- Adjustment menu\u003cbr\u003eM- Change of return filter (Standard filter → Flushing filter)\u003cbr\u003eM- Flushing hydraulic circuit and bleeding air from cylinder – \u003cbr\u003eM- Change of return filter (Flushing filter → Standard filter)\u003cbr\u003eM- Bleeding air from cylinder – \u003cbr\u003eM- How to start operation of KOMTRAX terminal and how to initializeKOMTRAX Plus controller\u003cbr\u003eM- No-injection cranking of engine\u003cbr\u003eM- Calibration of cutting edge\u003cbr\u003eAPPENDIX INSTALLATION OF SPILL GUARDS\u003cbr\u003eAPPENDIX FIELD ASSEMBLY INSPECTION REPORT\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePages: 381\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp;amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp;amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual.\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50460538732822,"sku":null,"price":59.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/servicemanualkomatsu_58e3eb71-4ae7-4d74-9a9d-b7883f17c9a9.jpg?v=1757069709","url":"https:\/\/manualkarts.com\/products\/komatsu-d475a-8-d475ai-8-bulldozer-field-assembly-service-manual","provider":"Manualkarts","version":"1.0","type":"link"}