{"product_id":"komatsu-hd785-8e0-dump-truck-field-assembly-service-manual","title":"Komatsu HD785-8E0 Dump Truck Field Assembly Service Manual","description":"\u003ch1\u003eKomatsu HD785-8E0 Dump Truck Field Assembly Service Manual (GEN00209-07)\u003c\/h1\u003e\n\u003cp\u003eFOREWORD\u003cbr\u003e- PRECAUTIONS FOR FIELD ASSEMBLY\u003cbr\u003e- DISPOSAL OF REMOVED PARTS\u003cbr\u003e- ASSEMBLY\/WELDING PROCEDURES, NECESSARY EQUIPMENT, AND SCHEDULE\u003cbr\u003e- LAYOUT OF KIT (WORK SPACE LAYOUT)\u003cbr\u003e- PARTS OVERVIEW (ONLY FOR MAIN COMPONENTS)\u003cbr\u003e- DIMENSIONS OF MAIN COMPONENTS\u003cbr\u003e- SPECIFICATIONS\u003cbr\u003e- TOOL LIST FOR FIELD ASSEMBLY\u003cbr\u003e- STANDARD TIGHTENING TORQUE TABLE\u003cbr\u003e- COATING MATERIALS LIST\u003cbr\u003e- SELECTION OF WIRE ROPES USED FOR ASSEMBLY\u003cbr\u003e- SELECTION OF NYLON SLINGS USED FOR ASSEMBLY\u003cbr\u003e- RELATIONSHIP BETWEEN WORK NUMBER OF ASSEMBLY PROCEDUREAND PACKING TAG\u003cbr\u003e- HOW TO SECURE MACHINE\u003cbr\u003e FIELD ASSEMBLY PROCEDURE\u003cbr\u003e Using fuel, coolant, and lubricating oil corresponding to ambienttemperature\u003cbr\u003e Oil and grease, coolant amount\u003cbr\u003e Lifting and movement of bare machine\u003cbr\u003e Installation of left front support\u003cbr\u003e Preparation for installation of cab\u003cbr\u003e Installation of left front support harness\u003cbr\u003e Preparation for installation of right platform\u003cbr\u003e Installation of right front support\u003cbr\u003e Installation of left rear support\u003cbr\u003e Installation of right rear support and exhaust pipe\u003cbr\u003e Installation of right rear support and exhaust pipe (with bodyheating)\u003cbr\u003e Installation of fire prevention cover under exhaust pipe\u003cbr\u003e Installation of exhaust pipe (without body heating)\u003cbr\u003e Installation of exhaust pipe\u003cbr\u003e Adjustment procedure of exhaust pipe\u003cbr\u003e Installation of steering hose\u003cbr\u003e Fixing and connection of steering hose\u003cbr\u003e Installation of steering hose cover\u003cbr\u003e Installation of right front axle assembly\u003cbr\u003e Installation of tie rod – front axle (right)\u003cbr\u003e Installation of left front axle assembly\u003cbr\u003e Installation of tie rod – front axle (left)\u003cbr\u003e Installation of right and left front axle steps\u003cbr\u003e Fixing and connection of left front axle sensor\u003cbr\u003e Fixing and connection of right front axle sensor\u003cbr\u003e Connection and fixing of left front axle hose\u003cbr\u003e Connection of front axle brake cooling hose\u003cbr\u003e Connection and fixing of right front axle hose\u003cbr\u003e Installation of left front support step\u003cbr\u003e Connection of rear drive shaft\u003cbr\u003e Installation of rear propeller shaft guard\u003cbr\u003e Connection of cab – left accumulator hose\u003cbr\u003e Connection of cab brake hose\u003cbr\u003e Connection of brake hose under the air cleaner to CAB\u003cbr\u003e Installation of right fender\u003cbr\u003e Connection of right fender side lamp\u003cbr\u003e Installation of cover under right platform\u003cbr\u003e Installation of left fender\u003cbr\u003e Connection of left fender side lamp\u003cbr\u003e Installation of rear axle – \u003cbr\u003e Installation of rear axle – \u003cbr\u003e Connection of rear axle hose\u003cbr\u003e Connection of rear axle cooling hose\u003cbr\u003e Connection and fixing of rear axle harness\u003cbr\u003e Installation of right platform\u003cbr\u003e Installation of right platform mudguard\u003cbr\u003e Fixing and connection of rear suspension oil pressure sensor\u003cbr\u003e Installation of air conditioner hose fixing bracket\u003cbr\u003e Fixing of air conditioner drain hose\u003cbr\u003e Connection of radiator heater hose\u003cbr\u003e Installation of left payload meter harness\u003cbr\u003e Installation of radio antenna – \u003cbr\u003e Installation of radio antenna – \u003cbr\u003e Installation of cover under cab – \u003cbr\u003e Installation of under CAB mudguard\u003cbr\u003e Installation of cover under cab – \u003cbr\u003e Installation of battery disconnect box (without jump start)\u003cbr\u003e Installation of diagonal ladder step – -\u003cbr\u003e Installation of diagonal ladder step – - (shipping by travel)\u003cbr\u003e Installation of diagonal ladder step – -\u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – \u003cbr\u003e Installation of diagonal ladder step – (without radar)\u003cbr\u003e Fixing of catwalk mirror\u003cbr\u003e Fixing and connection of right fender side lamp harness\u003cbr\u003e Fixing and connection of left fender side lamp harness\u003cbr\u003e Installation of battery isolator cable cover\u003cbr\u003e Wiring of engine emergency stop box harness\u003cbr\u003e Installation of cover in front of cab\u003cbr\u003e Installation of step support in front of cab\u003cbr\u003e Installation of catwalk mount – \u003cbr\u003e Installation of catwalk mount – \u003cbr\u003e Installation of catwalk – \u003cbr\u003e Installation of catwalk – \u003cbr\u003eJ Installation of step in front of cab\u003cbr\u003e Installation of catwalk mount cover\u003cbr\u003e Installation of front tire\u003cbr\u003e Installation of rear tire – (Inner)\u003cbr\u003e Installation of rear tire – large bore valve – (Inner)\u003cbr\u003e Installation of rear tire – \u003cbr\u003e Installation of rear tire – large bore valve – \u003cbr\u003e Installation of front wheel valve\u003cbr\u003e Installation of front wheel valve – large bore valve\u003cbr\u003e Installation of engine underguard\u003cbr\u003e Installation of transmission underguard\u003cbr\u003e Installation of mudguard for left KomVision camera\u003cbr\u003eJ Installation of mudguard for right KomVision camera\u003cbr\u003e Fixing of KomVision camera harness\u003cbr\u003e Installation of KomVision harness cover (Left)\u003cbr\u003e Installation of KomVision harness cover (Right)\u003cbr\u003e Wiring of right heater mirror harness – \u003cbr\u003e Wiring of right heater mirror harness – \u003cbr\u003e Installation of heater mirror (upper)\u003cbr\u003e Installation of heater mirror (lower)\u003cbr\u003e Wiring of left heater mirror harness\u003cbr\u003e Installation of right platform sub assembly\u003cbr\u003e Installation of right platform sub assembly mirror\u003cbr\u003e Installation of upper handrail of radiator guard\u003cbr\u003e Installation of fire extinguisher\u003cbr\u003e Installation of fire prevention cover of right platform\u003cbr\u003e Installation of left front support mudguard\u003cbr\u003e Installation of right front support mudguard\u003cbr\u003e Installation of chock\u003cbr\u003e Installation of battery disconnect box\u003cbr\u003e Installation of engine emergency stop box\u003cbr\u003e Installation of cab\u003cbr\u003e Installation procedure of cab – \u003cbr\u003e Installation procedure of cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of harness under cab – \u003cbr\u003e Connection of ground – \u003cbr\u003e Connection of ground – \u003cbr\u003e Fixing of hydraulic tank hose\u003cbr\u003e Installation of cab – engine harness – \u003cbr\u003e Installation of cab – engine harness – \u003cbr\u003e Connection of cab – engine harness\u003cbr\u003e Installation of washer tank\u003cbr\u003e Installation procedure of washer tank\u003cbr\u003e Connection of floor column\u003cbr\u003eJ Installation of KomVision camera (right)\u003cbr\u003eJ Installation of KomVision camera (left)\u003cbr\u003e Installation of KomVision camera (on step front) – \u003cbr\u003e Installation of KomVision camera (on step front) – \u003cbr\u003e Connection of payload meter (left)\u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Wiring of GPS, iridium, and ORBCOMM – \u003cbr\u003e Assembly of ORBCOMM antenna – \u003cbr\u003e Assembly of ORBCOMM antenna – \u003cbr\u003e Assembly of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Fixing of ORBCOMM antenna – \u003cbr\u003e Installation of wireless LAN modem\u003cbr\u003e Connection of wireless LAN modem sub\u003cbr\u003e Installation of right support rear cover\u003cbr\u003e Installation of fuel tank ladder\u003cbr\u003e Installation of radiator curtain and limbus\u003cbr\u003e Preparation of body\u003cbr\u003e Installation of body cab guard\u003cbr\u003e Installation of body platform guard\u003cbr\u003e Installation of rear grease piping\u003cbr\u003e Connection of hoist cylinder grease piping\u003cbr\u003e Connection of hoist cylinder piping\u003cbr\u003e Installation of hinge pin\u003cbr\u003e Connection of hoist cylinder\u003cbr\u003e Installation of body mount -\u003cbr\u003e Installation of body mount -\u003cbr\u003e Installation procedure of body mount\u003cbr\u003e Installation of rock ejector – \u003cbr\u003e Installation of rock ejector – \u003cbr\u003e Installation of body mudguard\u003cbr\u003e Installation of safety pin\u003cbr\u003e Installation of closed bolt – \u003cbr\u003e Installation of closed bolt – \u003cbr\u003e Installation of body positioner sensor rod\u003cbr\u003e Adjustment procedure of angle sensor\u003cbr\u003e Dump control calibration\u003cbr\u003e Adjustment of rear suspension\u003cbr\u003e Sticking of body decal – \u003cbr\u003e Sticking of body decal – \u003cbr\u003e Sticking of body decal – \u003cbr\u003e Sticking of body decal – \u003cbr\u003e Installation of body guard\u003cbr\u003e Installation of ABS valve sub assembly\u003cbr\u003e Installation of ABS valve sub assembly tube\u003cbr\u003e Installation of ABS main harness of right front axle part\u003cbr\u003e Installation of ABS main harness of left front axle part\u003cbr\u003e Installation of ABS main harness of under the cab – \u003cbr\u003e Installation of ABS main harness of under the cab – \u003cbr\u003e Installation of scoreboard harness – – \u003cbr\u003e Installation of scoreboard harness – – \u003cbr\u003e Installation of scoreboard harness of cab – \u003cbr\u003e Installation of scoreboard harness of cab – \u003cbr\u003e Installation of scoreboard harness of right platform harness\u003cbr\u003e Sticking of front suspension decal\u003cbr\u003e Sticking of front suspension decal (AC)\u003cbr\u003e Sticking of fender decal\u003cbr\u003e Sticking of fender decal EU\u003cbr\u003e KomVision setting\u003cbr\u003e KomVision setting – \u003cbr\u003e KomVision setting – \u003cbr\u003e KomVision setting – \u003cbr\u003e KomVision setting – \u003cbr\u003e KomVision setting – \u003cbr\u003e KomVision setting – \u003cbr\u003e Charging of air conditioner gas\u003cbr\u003e Procedure of installation and adjustment of front suspension\u003cbr\u003e Procedure of installation and adjustment of rear suspension\u003cbr\u003e Air bleeding procedure of brake\u003cbr\u003e Procedure of air bleeding from steering cylinder\u003cbr\u003e Procedure of air bleeding from hoist cylinder\u003cbr\u003e Grease lubrication – \u003cbr\u003e Grease lubrication – \u003cbr\u003e Adjustment procedure of light optical axis\u003cbr\u003e Replacement of brake cooling filter\u003cbr\u003e Safety-critical section check sheet\u003cbr\u003e Method for checking and inflating tire\u003cbr\u003eC- Preparation of body welding\u003cbr\u003eC- Assembly work of body – \u003cbr\u003eC- Assembly work of body – \u003cbr\u003eC- Temporary Installation of body\u003cbr\u003eC- Welding of body – \u003cbr\u003eC- Welding of body – \u003cbr\u003eC- Welding procedure of body – \u003cbr\u003eC- Welding procedure of body – \u003cbr\u003eC- Turning over of body\u003cbr\u003eC- Welding of body protector – \u003cbr\u003eC- Welding of body protector – \u003cbr\u003eC- Welding of body protector – \u003cbr\u003eC- Weld finishing and painting of body\u003cbr\u003eC- Welding of front body mount bracket\u003cbr\u003eC- Replacement of bracket for installing rock ejector (for failurehandling)\u003cbr\u003eC- Making of scaffolding for welding body protector – \u003cbr\u003eC- Making of scaffolding for welding body protector – \u003cbr\u003eC- Making of scaffolding for welding body protector – \u003cbr\u003e Machine check sheet for field assembly\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePages: 373\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp;amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp;amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual.\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50460563472662,"sku":null,"price":59.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/servicemanualkomatsu_b330531f-35bd-45d7-b860-86f183a05f38.jpg?v=1757070605","url":"https:\/\/manualkarts.com\/products\/komatsu-hd785-8e0-dump-truck-field-assembly-service-manual","provider":"Manualkarts","version":"1.0","type":"link"}