{"product_id":"komatsu-hd785-8r-dump-truck-field-assembly-service-manual","title":"Komatsu HD785-8R Dump Truck Field Assembly Service Manual","description":"\u003ch1\u003eKomatsu HD785-8R Dump Truck Field Assembly Service Manual (GEN00213-06)\u003c\/h1\u003e\n\u003cp\u003eFOREWORD\u003cbr\u003e- PRECAUTIONS FOR FIELD ASSEMBLY\u003cbr\u003e- DISPOSAL OF REMOVED PARTS\u003cbr\u003e- ASSEMBLY\/WELDING PROCEDURES, NECESSARY EQUIPMENT, AND SCHEDULE\u003cbr\u003e- LAYOUT OF KIT\u003cbr\u003e- PARTS OVERVIEW\u003cbr\u003e- DIMENSIONS OF MAIN COMPONENTS\u003cbr\u003e- SPECIFICATIONS\u003cbr\u003e-- TOOL LIST FOR FIELD ASSEMBLY\u003cbr\u003e- STANDARD TIGHTENING TORQUE TABLE\u003cbr\u003e- COATING MATERIALS LIST\u003cbr\u003e- SELECTION OF WIRE ROPES USED FOR ASSEMBLY\u003cbr\u003e- SELECTION OF NYLON SLINGS USED FOR ASSEMBLY\u003cbr\u003e- RELATIONSHIP BETWEEN WORK NUMBER OF ASSEMBLY PROCEDUREAND PACKING TAG\u003cbr\u003eASSEMBLY PROCEDURE\u003cbr\u003eR Using fuel, coolant, and lubricating oil corresponding to ambienttemperature\u003cbr\u003eR Oil and grease, coolant amount\u003cbr\u003eR Lifting and movement of bare machine\u003cbr\u003eR Preparation for installation of cab\u003cbr\u003eR Installation of left front support\u003cbr\u003eR Installation of left front support harness\u003cbr\u003eR Preparation for installation of right platform\u003cbr\u003eR Installation of right front support\u003cbr\u003eR Installation of right diagonal ladder mount\u003cbr\u003eR Installation of left rear support\u003cbr\u003eR Installation of right rear support and exhaust pipe\u003cbr\u003eR Installation of right rear support and exhaust pipe (with bodyheating)\u003cbr\u003eR Installation of steering hose\u003cbr\u003eR Connection and fixing of steering hose\u003cbr\u003eR Installation of steering hose cover\u003cbr\u003eR Installation of right front axle assembly\u003cbr\u003eR Installation of tie rod – front axle (right)\u003cbr\u003eR Sticking of decal on right front axle assembly\u003cbr\u003eR Installation of left front axle assembly\u003cbr\u003eR Installation of tie rod – front axle (left)\u003cbr\u003eR Sticking of decal on left front axle assembly\u003cbr\u003eR Installation of right and left front axle steps\u003cbr\u003eR Connection and fixing of left front axle sensor\u003cbr\u003eR Connection and fixing of right front axle sensor\u003cbr\u003eR Connection and fixing of left front axle hose\u003cbr\u003eR Connection of front axle brake cooling hose\u003cbr\u003eR Connection and fixing of right front axle hose\u003cbr\u003eR Installation of left front support step\u003cbr\u003eR Connection of rear propeller shaft\u003cbr\u003eR Installation of rear propeller shaft guard\u003cbr\u003eR Connection of cab – left accumulator hose\u003cbr\u003eR Connection of cab brake hose\u003cbr\u003eR Connection of air cleaner hose under cab\u003cbr\u003eR Installation of right fender\u003cbr\u003eR Connection of right fender side lamp harness\u003cbr\u003eR Installation of right fender side lamp harness cover\u003cbr\u003eR Installation of left fender\u003cbr\u003eR Installation of rear axle – \u003cbr\u003eR Installation of rear axle – \u003cbr\u003eR Installation of rear axle auto grease piping (machine with auto grease)\u003cbr\u003eR Connection of rear axle hose\u003cbr\u003eR Connection of rear axle cooling hose\u003cbr\u003eR Connection of auto grease and hoist cylinder\u003cbr\u003eR Connection and fixing of rear axle harness\u003cbr\u003eR Installation of right platform\u003cbr\u003eR Installation of right platform mudguard\u003cbr\u003eR Installation of cover under right platform – \u003cbr\u003eR Installation of cover under right platform – \u003cbr\u003eR Installation of right platform handrail\u003cbr\u003eR Connection and fixing of rear suspension oil pressure sensor\u003cbr\u003eR Rear axle breather piping (sandy and dusty specification)\u003cbr\u003eR Fixing of air conditioner drain hose\u003cbr\u003eR Connection of radiator heater hose\u003cbr\u003eR Connection of air conditioner hose\u003cbr\u003eR Installation of radio antenna – \u003cbr\u003eR Installation of radio antenna – \u003cbr\u003eR Installation of diagonal ladder step – -\u003cbr\u003eR Installation of diagonal ladder step – -\u003cbr\u003eR Installation of diagonal ladder step – -\u003cbr\u003eR Installation of diagonal ladder step – -\u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – HHAC specification\u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – \u003cbr\u003eR Installation of diagonal ladder step – (without radar)\u003cbr\u003eR Installation of diagonal ladder step – (without radar)\u003cbr\u003eR Installation of left ladder lamp\u003cbr\u003eR Fixing of catwalk under mirror\u003cbr\u003eR Connection and fixing of left fender side lamp harness\u003cbr\u003eR Installation of battery disconnect cable cover\u003cbr\u003eR Installation of step support in front of cab\u003cbr\u003eR Installation of catwalk mount – \u003cbr\u003eR Installation of catwalk mount – \u003cbr\u003eR Installation of catwalk – \u003cbr\u003eR Installation of catwalk – \u003cbr\u003eR Installation of step in front of cab\u003cbr\u003eR Installation of catwalk mount cover\u003cbr\u003eR Installation of front tire\u003cbr\u003eR Installation of rear tire – \u003cbr\u003eR Installation of rear tire – \u003cbr\u003eR Installation of front wheel valve\u003cbr\u003eR Installation of engine underguard\u003cbr\u003eR Installation of transmission underguard\u003cbr\u003eR Fixing of KomVision camera harness\u003cbr\u003eR Installation of KomVision harness cover (Left)\u003cbr\u003eR Installation of KomVision harness cover (Right)\u003cbr\u003eR Installation of mudguard for left KomVision camera\u003cbr\u003eR Installation of mudguard for right KomVision camera\u003cbr\u003eR Installation of right platform sub assembly\u003cbr\u003eR Installation of right platform sub assembly mirror\u003cbr\u003eR Installation of upper handrail of radiator guard\u003cbr\u003eR Installation of radiator guard upper lamp\u003cbr\u003eR Installation of fire extinguisher\u003cbr\u003eR Installation of fire prevention cover of right platform\u003cbr\u003eR Installation of left front support mudguard\u003cbr\u003eR Installation of right front support mudguard\u003cbr\u003eR Installation of chock\u003cbr\u003eR Installation of battery disconnect box (without jump start)\u003cbr\u003eR Installation of engine emergency stop box\u003cbr\u003eR Connection of front axle auto suspension piping (machine with autosuspension)\u003cbr\u003eR Connection of right front axle auto suspension piping (machinewith auto suspension)\u003cbr\u003eR Connection of left front axle auto suspension piping (machine withauto suspension)\u003cbr\u003eR Connection of front axle auto grease piping (machine with autogrease)\u003cbr\u003eR Connection of left front axle auto grease piping (machine with autogrease)\u003cbr\u003eR Connection of right front axle auto grease piping (machine withauto grease)\u003cbr\u003eR Installation of cab\u003cbr\u003eR Installation procedure of cab – \u003cbr\u003eR Installation procedure of cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of harness under cab – \u003cbr\u003eR Connection of ground – \u003cbr\u003eR Connection of ground – \u003cbr\u003eR Connection of cab – engine harness – \u003cbr\u003eR Connection of cab – engine harness – \u003cbr\u003eR Connection of cab – engine harness – \u003cbr\u003eR Installation of cover under cab – \u003cbr\u003eR Installation of cover under cab – \u003cbr\u003eR Installation of washer tank\u003cbr\u003eR Installation procedure of washer tank\u003cbr\u003eR Connection of floor column\u003cbr\u003eR Connection of floor column – (machine with auto suspension)\u003cbr\u003eR Connection of floor column – (machine with auto suspension)\u003cbr\u003eR Connection of floor column – (machine with auto suspension)\u003cbr\u003eR Installation of KomVision camera (right)\u003cbr\u003eR Installation of KomVision camera (left)\u003cbr\u003eR Installation of KomVision camera (on step front) – \u003cbr\u003eR Installation of KomVision camera (on step front) – \u003cbr\u003eR Connection of payload meter (left)\u003cbr\u003eR Installation of fuel tank – \u003cbr\u003eR Installation of fuel tank – \u003cbr\u003eR Connection of fuel tank piping\u003cbr\u003eR Connection and fixing of fuel tank harness\u003cbr\u003eR Connection and fixing of fuel tank harness cover\u003cbr\u003eR Installation of tool box\u003cbr\u003eR Installation of sling bracket to right and left rear support tie rod\u003cbr\u003eR Installation of remote breather upper fuel tank – \u003cbr\u003eR Installation of remote breather upper fuel tank – (with body heating)\u003cbr\u003eR Installation of remote breather upper fuel tank – \u003cbr\u003eR Installation of remote breather upper fuel tank – \u003cbr\u003eR Installation of remote breather upper fuel tank – (with body heating)\u003cbr\u003eR Installation of remote breather upper fuel tank – \u003cbr\u003eR Installation of remote breather upper fuel tank – (ABS specification)\u003cbr\u003eR Installation of remote breather upper fuel tank – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Wiring of GPS and iridium wireless LAN – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – \u003cbr\u003eR Fixing of antenna – (Work lamp)\u003cbr\u003eR Fixing of antenna – (Work lamp)\u003cbr\u003eR Installation of wireless LAN modem\u003cbr\u003eR Connection of wireless LAN modem sub\u003cbr\u003eR Installation of right support rear cover\u003cbr\u003eR Installation of fuel tank ladder\u003cbr\u003eR Installation of beacon lamp sub\u003cbr\u003eR Installation of beacon lamp\u003cbr\u003eR Connection and fixing of beacon lamp\u003cbr\u003eR Wiring of right heater mirror harness – \u003cbr\u003eR Wiring of right heater mirror harness – \u003cbr\u003eR Installation of right heater mirror (upper)\u003cbr\u003eR Installation of right heater mirror (lower)\u003cbr\u003eR Wiring of left heater mirror harness\u003cbr\u003eR Installation of refill system box\u003cbr\u003eR Connection of refill system box\u003cbr\u003eR Fixing of refill system piping – \u003cbr\u003eR Fixing of refill system piping – \u003cbr\u003eR Fixing of refill system piping – \u003cbr\u003eR Fixing of refill system piping – \u003cbr\u003eR Fixing of refill system piping – \u003cbr\u003eR Fixing of refill system piping – \u003cbr\u003eR Refill system piping cover – \u003cbr\u003eR Refill system piping cover – \u003cbr\u003eR Installation of auto grease right platform\u003cbr\u003eR Preparation of body\u003cbr\u003eR Installation of body cab guard\u003cbr\u003eR Installation of body platform guard\u003cbr\u003eR Installation of rear grease piping\u003cbr\u003eR Connection of hoist cylinder grease piping\u003cbr\u003eR Connection of hoist cylinder piping\u003cbr\u003eR Installation of hinge pin\u003cbr\u003eR Connection of hoist cylinder\u003cbr\u003eR Installation of body mount – \u003cbr\u003eR Installation of body mount -\u003cbr\u003eR Installation procedure of body mount\u003cbr\u003eR Installation of rock ejector – \u003cbr\u003eR Installation of rock ejector – \u003cbr\u003eR Installation of body mudguard\u003cbr\u003eR Installation of pin\u003cbr\u003eR Installation of closed bolt – \u003cbr\u003eR Installation of closed bolt – \u003cbr\u003eR Installation of body positioner sensor rod\u003cbr\u003eR Adjustment procedure of angle sensor\u003cbr\u003eR Dump control calibration\u003cbr\u003eR Adjustment of rear suspension\u003cbr\u003eR Sticking of body decal – \u003cbr\u003eR Sticking of body decal – \u003cbr\u003eR Sticking of body decal – \u003cbr\u003eR Sticking of body decal – \u003cbr\u003eR Auto grease piping left side fixed (body)\u003cbr\u003eR Auto grease piping right side fixed (body)\u003cbr\u003eR Exhaust pipe tube gauging welding\u003cbr\u003eR Installation of cover of the exhaust pipe installation part lower\u003cbr\u003eR Sticking of fender decal\u003cbr\u003eR KomVision setting\u003cbr\u003eR KomVision setting – \u003cbr\u003eR KomVision setting – \u003cbr\u003eR KomVision setting – \u003cbr\u003eR KomVision setting – \u003cbr\u003eR KomVision setting – \u003cbr\u003eR KomVision setting – \u003cbr\u003eR Charging of air conditioner gas\u003cbr\u003eR Procedure of installation and adjustment of front suspension\u003cbr\u003eR Procedure of installation and adjustment of rear suspension\u003cbr\u003eR Air bleeding procedure of brake\u003cbr\u003eR Procedure of air bleeding from steering cylinder\u003cbr\u003eR Procedure of air bleeding from hoist cylinder\u003cbr\u003eR Grease lubrication-\u003cbr\u003eR Grease lubrication-\u003cbr\u003eR Light optical axis adjustment procedure\u003cbr\u003eR Auto grease operation and adjustment procedure\u003cbr\u003eR Refill system operation procedure\u003cbr\u003eR Replacement of brake cooling filter\u003cbr\u003eR Safety-critical section check sheet\u003cbr\u003eR Method for checking and inflating tire\u003cbr\u003eC- Preparation of body welding\u003cbr\u003eC- Assembly work of body – \u003cbr\u003eC- Assembly work of body – \u003cbr\u003eC- Temporary Installation of body\u003cbr\u003eC- Welding of body – \u003cbr\u003eC- Welding of body – \u003cbr\u003eC- Welding procedure of body – \u003cbr\u003eC-Welding procedure of body – \u003cbr\u003eC- Turning over of body\u003cbr\u003eC- Welding of body protector – \u003cbr\u003eC- Welding of body protector – \u003cbr\u003eC- Welding of body protector – \u003cbr\u003eC- Weld finishing and painting of body\u003cbr\u003eC- Welding of front body mount bracket\u003cbr\u003eC- Replacement of bracket for installing rock ejector (for failurehandling)\u003cbr\u003eC- Making of scaffolding for welding body protector – \u003cbr\u003eC- Making of scaffolding for welding body protector – \u003cbr\u003eC- Making of scaffolding for welding body protector – \u003cbr\u003eMachine check sheet for field assembly\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePages: 389\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp;amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp;amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual.\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50460562522390,"sku":null,"price":59.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/servicemanualkomatsu_4a627b24-33c2-4719-9936-123ada58e0d2.jpg?v=1757070489","url":"https:\/\/manualkarts.com\/products\/komatsu-hd785-8r-dump-truck-field-assembly-service-manual","provider":"Manualkarts","version":"1.0","type":"link"}