{"product_id":"komatsu-pc2000-11-pc2000-11e0-hydraulic-excavator-field-assembly-service-manual-1","title":"Komatsu PC2000-11, PC2000-11E0 Hydraulic Excavator Field Assembly Service Manual","description":"\u003ch1\u003eKomatsu PC2000-11, PC2000-11E0 Hydraulic Excavator Field Assembly Service  Manual (GEN00224-05)\u003c\/h1\u003e\n\u003cp\u003eOREWORD\u003cbr\u003eCONTENTS\u003cbr\u003eSPECIFICATIONS\u003cbr\u003ePRECAUTIONS FOR FIELD ASSEMBLY\u003cbr\u003eDISPOSAL OF REMOVED PARTS\u003cbr\u003eASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE\u003cbr\u003eFLOWCHART OF MAIN ASSEMBLY PROCEDURE\u003cbr\u003eKIT LAYOUT DIAGRAM\u003cbr\u003eTRANSPORTATION\u003cbr\u003eLIST OF PARTS SENT INDIVIDUALLY\u003cbr\u003eTOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY\u003cbr\u003eTIGHTENING TORQUE\u003cbr\u003eCOATING MATERIALS LIST\u003cbr\u003eSELECTION OF WIRE ROPES USED FOR ASSEMBLY\u003cbr\u003eSELECTION OF NYLON SLINGS USED FOR ASSEMBLY\u003cbr\u003eA. ASSEMBLY OF CHASSIS\u003cbr\u003e\u0026lt;Assembly of undercarriage\u0026gt;\u003cbr\u003eA- Assembly of track frame assembly and center frame assembly\u003cbr\u003eA- Installation of idler cushion cylinder piping\u003cbr\u003eA- Installation of travel motor piping\u003cbr\u003eA- Installation of travel motor cover\u003cbr\u003eA- Filling swing circle with grease\u003cbr\u003eA- Assembly of revolving frame assembly and undercarriage\u003cbr\u003eA- Installation of swing machinery (front) assembly (t) Installation of swing motor (front) assembly (t)\u003cbr\u003eA- Connection of swivel joint piping\u003cbr\u003eA- Connection of swing circle grease piping\u003cbr\u003e\u0026lt;Assembly of upper structure\u0026gt;\u003cbr\u003eA- Installation of hydraulic tank assembly\u003cbr\u003eA- Installation of fuel tank assembly\u003cbr\u003eA- Connection of fuel tank assembly piping and wiring\u003cbr\u003eA- Installation of cab base assembly\u003cbr\u003eA- Installation of emergency escape ladder\u003cbr\u003eA- Installation of left floor assembly\u003cbr\u003eA- Connection of cab base assembly piping\u003cbr\u003eA- Connection of cab base assembly wiring\u003cbr\u003eA- Connection of left floor assembly heater piping\u003cbr\u003e\u0026lt;Coupling of power module\u0026gt;\u003cbr\u003eA- Connection of left floor assembly wiring\u003cbr\u003eA- Installation of tail pipe\u003cbr\u003eA- Installation of power module assembly\u003cbr\u003eA- Connection of suction piping\u003cbr\u003eA- Connection of oil cooler piping and pump drain piping\u003cbr\u003eA- Connection of fan motor drain piping\u003cbr\u003eA- Installation of suction unit undercover\u003cbr\u003eA- Connection of delivery piping\u003cbr\u003eA- Connection of pilot piping and fan motor piping\u003cbr\u003eA- Connection of power module assembly fuel piping\u003cbr\u003eA- Connection of power module assembly heater piping\u003cbr\u003eA- Connection of power module assembly wiring\u003cbr\u003e\u0026lt;Coupling of operator’s cab\u0026gt;\u003cbr\u003eA- Installation of operator’s cab assembly\u003cbr\u003eA- Installation of rotary lamp (if equipped)\u003cbr\u003eA- Installation of iridium antenna\u003cbr\u003eA- Connection of operator’s cab assembly wiring\u003cbr\u003eA- Connection of operator’s cab assembly hydraulic piping\u003cbr\u003eA- Connection of operator’s cab assembly window washer hose\u003cbr\u003eA- Connection of operator’s cab assembly air conditioner piping\u003cbr\u003eA- Connection of operator’s cab assembly heater piping\u003cbr\u003eA- Installation of operator’s cab rear floor assembly\u003cbr\u003eA- Installation of handrail around operator’s cab\u003cbr\u003e\u0026lt;Coupling of exterior parts, counterweight, etc.\u0026gt;\u003cbr\u003eA- Installation of track frame ladder\u003cbr\u003eA- Installation of power module side catwalk assemblies (right and left)\u003cbr\u003eA- Installation of right floor assembly, grease can cover assembly and center floor\u003cbr\u003eA- Installation of fuel tank right catwalk assembly\u003cbr\u003eA- Installation of fuel tank front catwalk assembly\u003cbr\u003eA- Adjustment of exterior parts clearance\u003cbr\u003eA- Connection of grease reel piping\u003cbr\u003eA- Installation of access ladder assembly\u003cbr\u003eA- Installation of counterweight assembly\u003cbr\u003eA- Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power module\u003cbr\u003eA- Installation of handrail on counterweight\u003cbr\u003eA- Installation of handrail clamps\u003cbr\u003eA- Connection of fuel cut wire\u003cbr\u003eA- Connection of drain piping under power module\u003cbr\u003eA- Connection of battery wiring\u003cbr\u003e\u0026lt;Starting of engine and inspection and servicing procedures\u0026gt;\u003cbr\u003eA- Setting of hydraulic tank strainer\u003cbr\u003eA- Replacing standard filter to flushing filter\u003cbr\u003eA- Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track\u003cbr\u003eA- Permanent tightening of swing circle bolt\u003cbr\u003eA- Parts to be touched up after field assembly (chassis side)\u003cbr\u003eA- Connection of engine heater connection port\u003cbr\u003eA- Installation of optional harness\u003cbr\u003eA- Installation of KomVision and rear lamp\u003cbr\u003eA- Connection of emergency stop switch (if equipped) (at the right below power module)\u003cbr\u003eA- Connection of emergency stop switch (if equipped) (at the left side of ladder)\u003cbr\u003eA- Installation of engine oil and PTO oil pipings\u003cbr\u003eA- Installation of coolant piping\u003cbr\u003eA- Installation of guard bracket (if equipped)\u003cbr\u003eC. ASSEMBLY OF BACKHOE\u003cbr\u003e\u0026lt;Coupling of boom\u0026gt;\u003cbr\u003eC- Installation of boom cylinder\u003cbr\u003eC- Installation of boom cylinder hoses\u003cbr\u003eC- Assembly of boom sub assembly\u003cbr\u003eC- Installation of boom assembly\u003cbr\u003eC- Installation of boom cylinder head side\u003cbr\u003eC- Installation of hoses between boom and chassis\u003cbr\u003e\u0026lt;Coupling of arm\u0026gt;\u003cbr\u003eC- Installation of arm assembly\u003cbr\u003eC- Installation of arm cylinder\u003cbr\u003eC- Connection of hoses between boom and arm\u003cbr\u003eC- Connection of auto grease piping\u003cbr\u003eC- Connection of wiring between boom and chassis\u003cbr\u003e\u0026lt;Coupling of bucket\u0026gt;\u003cbr\u003eC- Installation of bucket assembly\u003cbr\u003eC- Installation of bucket link\u003cbr\u003eC- Bleeding air from cylinders\u003cbr\u003eC- Parts to be touched up after field assembly (work equipment side)\u003cbr\u003eC- Bleeding air from auto grease circuit\u003cbr\u003eLS. ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT\u003cbr\u003eTRANSPORTATION POSTURE (ONLY WORK EQUIPMENT OF LOADING SHOVEL)\u003cbr\u003eLS- Installation of arm cylinder bottom parts\u003cbr\u003eLS- Installation of boom cylinder to machine body\u003cbr\u003eLS- Installation of boom cylinder hoses\u003cbr\u003eLS- Installation of boom cylinder piping\u003cbr\u003eLS- Installation of boom assembly\u003cbr\u003eLS- Installation of boom cylinder head pins\u003cbr\u003eLS- Installation of hose between machine body and boom\u003cbr\u003eLS- Installation of bucket cylinder assembly\u003cbr\u003eLS- Installation of arm assembly\u003cbr\u003eLS- Installation of arm cylinder assembly\u003cbr\u003eLS- Installation of hoses between boom and arm\u003cbr\u003eLS- Installation of bucket cylinder hoses\u003cbr\u003eLS- Installation of grease feed hose of bucket cylinder\u003cbr\u003eLS- Installation of bucket assembly\u003cbr\u003eLS- Installation of arm cylinder junction hoses\u003cbr\u003eLS- Installation of bottom dump hose and grease feed hose between arm and bucket\u003cbr\u003eLS- Installation of arm dump cushion (proximity switch)\u003cbr\u003eM. INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY\u003cbr\u003eM- Inspection of oil levels and coolant levels and using standard of fuel and lubricant\u003cbr\u003eM- Flushing of hydraulic circuit\u003cbr\u003eM- Releasing residual pressure from hydraulic circuit\u003cbr\u003eM- Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator\u003cbr\u003eM- Charging air conditioner with refrigerant\u003cbr\u003eM- Installed angles of mirrors\u003cbr\u003eM- Installed angles of lights\u003cbr\u003eM-８. Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller\u003cbr\u003eM- Method of camera calibration for KomVision\u003cbr\u003ePC- Main pump air bleeding check sheet\u003cbr\u003eFIELD ASSEMBLY INSPECTION REPORT (BACKHOE)\u003cbr\u003eFIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL)\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePages: 361\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp;amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp;amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual.\u003c\/p\u003e\n\u003cp\u003e \u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50460556722454,"sku":null,"price":59.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/servicemanualkomatsu_a18edc31-1d62-4864-8f1b-a5847215d131.jpg?v=1757070086","url":"https:\/\/manualkarts.com\/products\/komatsu-pc2000-11-pc2000-11e0-hydraulic-excavator-field-assembly-service-manual-1","provider":"Manualkarts","version":"1.0","type":"link"}