{"product_id":"komatsu-pw160-7k-hydraulic-excavator-service-manual","title":"Komatsu PW160-7K Hydraulic Excavator Service Manual","description":"\u003ch1\u003eKomatsu PW160-7K Hydraulic Excavator Service Manual (UEBM002500)\u003c\/h1\u003e\n\u003cp\u003ePW-K\u003cbr\u003eK AND UP\u003cbr\u003eSec pdf\u003cbr\u003eSAFETY\u003cbr\u003eGENERAL\u003cbr\u003eHOW TO READ THE SHOP MANUAL\u003cbr\u003eHOISTING INSTRUCTIONS\u003cbr\u003ePUSH-PULL TYPE COUPLERS\u003cbr\u003eCOATING MATERIALS\u003cbr\u003eSTANDARD TIGHTENING TORQUE\u003cbr\u003eELECTRIC WIRE CODE\u003cbr\u003eCONVERSION TABLES\u003cbr\u003eUNITS\u003cbr\u003epdf\u003cbr\u003eWORKING RANGES\u003cbr\u003eSPECIFICATION DIMENSION DRAWINGS\u003cbr\u003eDIMENSIONS\u003cbr\u003eDIMENSIONS\u003cbr\u003eSPECIFICATIONS\u003cbr\u003eWEIGHT TABLE\u003cbr\u003eFUEL, COOLANT AND LUBRICANTS\u003cbr\u003epdf\u003cbr\u003eENGINE RELATED PARTS\u003cbr\u003eRADIATOR • OIL COOLER • charge air cooler\u003cbr\u003ePOWER TRAIN\u003cbr\u003eSWING CIRCLE\u003cbr\u003eSWING MACHINERY \u0026amp; motor\u003cbr\u003eSWING MOTOR\u003cbr\u003eUNDERCARRIAGE\u003cbr\u003eTRANSMISSION\u003cbr\u003eTRAVEL MOTOR\u003cbr\u003eCLUTCH CONTROL CIRCUIT\u003cbr\u003eAXLE\u003cbr\u003esUSPENSION LOCK CYLINDER\u003cbr\u003eBraking System\u003cbr\u003ebrake\/steer pump\u003cbr\u003ePRIORITY VALVE\u003cbr\u003ePower brake valve\u003cbr\u003eACCUMULATOR for brake system\u003cbr\u003eSTEERING TRAIN\u003cbr\u003eSTEERING COLUMN\u003cbr\u003eORBITROL VALVE\u003cbr\u003ehydraulic equipment layout drawingS\u003cbr\u003ehydraulic CIRCUIT dIAgRAM\u003cbr\u003eHYDRAULIC TANK\u003cbr\u003eHYDRAULIC PUMP\u003cbr\u003ePILOT PRESSURE CONTROL (PPC) SYSTEM\u003cbr\u003eCONTROL VALVE\u003cbr\u003eCLSS\u003cbr\u003eCENTre SWIVEL JOINT\u003cbr\u003etravel ppc pedal\u003cbr\u003eWORK EQUIPMENT • SWING PPC VALVE\u003cbr\u003eSERVICE PPC VALVE\u003cbr\u003esolenoid valve MANIFOLD\u003cbr\u003eBoom safety valve\u003cbr\u003eHYDRAULIC CYLINDER\u003cbr\u003eOutrigger CYLINDER\u003cbr\u003edozer CYLINDER\u003cbr\u003ework equipment\u003cbr\u003eair conditioner\u003cbr\u003eelectrical wiring diagram\u003cbr\u003eengine control system\u003cbr\u003eELECTRONIC CONTROL SYSTEM\u003cbr\u003emachine MONITOR SYSTEM\u003cbr\u003eOverload warning device\u003cbr\u003eSENSOR\u003cbr\u003est attachment circuit hydraulic performance (main valve bypassed)\u003cbr\u003est attachment circuit hydraulic performance (VIA main valve)\u003cbr\u003etravel system\u003cbr\u003eSteeRING system\u003cbr\u003eSERVICE BRAKE AND SUSPENSION SYSTEM\u003cbr\u003e_pdf\u003cbr\u003eSTANDARD VALUE TABLE FOR ENGINE RELATED PARTS\u003cbr\u003eSTANDARD VALUE TABLE FOR CHASSIS RELATED PARTS\u003cbr\u003e_pdf\u003cbr\u003eINSPECTION AND ADJUSTMENT OF ENGINE RPM\u003cbr\u003eMEASUREMENT OF EXHAUST GAS COLOR\u003cbr\u003eADJUSTMENT OF VALVE CLEARANCE\u003cbr\u003eMEASUREMENT OF COMPRESSION PRESSURE\u003cbr\u003eMEASUREMENT OF BLOW-BY PRESSURE\u003cbr\u003eINSPECTION AND ADJUSTMENT OF FUEL INJECTION TIMING\u003cbr\u003eMEASUREMENT OF ENGINE OIL PRESSURE\u003cbr\u003eEMERGENcy sEtting iF FAILURE occurs IN ENGINE CONTROL SYSTEM\u003cbr\u003eMEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS\u003cbr\u003eINSPECTION AND ADJUSTMENT OF HYDRAULIC OIL PRESSURE IN HYDRAULIC CIRCUIT FOR WORK EQUIPMENT, SWIN…\u003cbr\u003eINSPECTION AND ADJUSTMENT OF CONTROL CIRCUIT OIL PRESSURE\u003cbr\u003eINSPECTION AND ADJUSTMENT OF PUMP PC (Valve INLET) CONTROL OIL PRESSURE\u003cbr\u003eINSPECTION AND ADJUSTMENT OF PUMP LS valve CONTROL OIL PRESSURE\u003cbr\u003eMEASUREMENT OF SOLENOID VALVE OUTPUT PRESSURE\u003cbr\u003eMEASUREMENT OF PPC VALVE OUTPUT PRESSURE\u003cbr\u003eADJUSTMENT OF WORK EQUIPMENT AND SWING PPC VALVE\u003cbr\u003etesting travel motor relief pressure\u003cbr\u003eadjusting travel motor relief pressure\u003cbr\u003eTesting propshaft speed\u003cbr\u003etESTING TRANSMISSION CLUTCH CONTROL CIRCUIT\u003cbr\u003eINSPECTION OF LOCATIONS OF HYDRAULIC DRIFT OF WORK EQUIPMENT\u003cbr\u003eMEASUREMENT OF OIL LEAKAGE AMOUNT\u003cbr\u003eAIR BLEEDING OF VARIOUS PARTS\u003cbr\u003eINSPECTION PROCEDURES FOR DIODE\u003cbr\u003eSPECIAL FUNCTION OF MONITOR PANEL\u003cbr\u003ePREPARATIONS FOR TROUBLESHOOTING ELECTRICAL SYSTEM\u003cbr\u003e_pdf\u003cbr\u003eTROUBLESHOOTING\u003cbr\u003e_pdf\u003cbr\u003eTROUBLESHOOTING WHEN SERVICE CODE “ELECTRICAL SYSTEM” AND FAILURE CODE “MECHANICAL SYSTEM” ARE IN…\u003cbr\u003e_pdf\u003cbr\u003eINFORMATION CONTAINED IN TROUBLESHOOTING TABLE\u003cbr\u003eE- Engine does not start (Engine does not rotate)\u003cbr\u003eE- Engine stops while in operation\u003cbr\u003eE- Engine speed is irregular, or there is hunting\u003cbr\u003eE- Engine does not stop\u003cbr\u003eE- Auto-decelerator does not work\u003cbr\u003eE- Auto engine warm-up device does not work\u003cbr\u003eE- Pre heater does not work\u003cbr\u003eE- All work equipment, swing and travel do not move\u003cbr\u003eE- One-touch Power Max Switch does not work\u003cbr\u003eE- No display in monitor panel at all\u003cbr\u003eE- Part of display on monitor panel is missing\u003cbr\u003eE- Monitor panel displays contents irrelevant to the model\u003cbr\u003eE- Fuel level monitor red lamp lights up while engine is running\u003cbr\u003eE- Engine cooling water temperature gauge does not indicate correctly\u003cbr\u003eE- Hydraulic oil temperature gauge does not display correctly\u003cbr\u003eE- Fuel gauge does not display correctly\u003cbr\u003eE- Swing lock monitor does not display correctly\u003cbr\u003eE- When the monitor switch is operated, no display appears\u003cbr\u003eE- Windshield wiper does not work\u003cbr\u003eE- “Boom\/Stabiliser RAISE” is not correctly displayed in monitor function\u003cbr\u003eE- “Boom LOWER” is not correctly displayed in monitor function\u003cbr\u003eE- “Arm DIGGING” is not correctly displayed in monitor function\u003cbr\u003eE- “Arm DUMPING” is not correctly displayed in monitor function\u003cbr\u003eE- “Bucket DIGGING” is not correctly displayed in monitor function\u003cbr\u003eE- “Bucket DUMPING” is not correctly displayed in monitor function\u003cbr\u003eE- “SWING” is not correctly displayed in monitor function\u003cbr\u003eE- “TRAVEL” is not correctly displayed in monitor function\u003cbr\u003eE- “Service” is not correctly displayed in monitor function\u003cbr\u003eE- Air Conditioner does not work\u003cbr\u003eE- Travel alarm does not sound\u003cbr\u003e_pdf\u003cbr\u003eTROUBLESHOOTING OF ELECTRICAL SYSTEM\u003cbr\u003e(Error checking of items without Monitor codes)\u003cbr\u003e_pdf\u003cbr\u003eTROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H-MODE)\u003cbr\u003eSec pdf\u003cbr\u003eHOW TO READ THIS MANUAL\u003cbr\u003eSPECIAL TOOLS\u003cbr\u003ePRECAUTIONS WHEN PERFORMING OPERATION\u003cbr\u003eGOVERNOR MOTOR ASSEMBLY\u003cbr\u003eREMOVAL AND INSTALLATION OF Assembly\u003cbr\u003eSTARTING MOTOR ASSEMBLY\u003cbr\u003eREMOVAL AND INSTALLATION OF Assembly\u003cbr\u003eFUEL INJECTION PUMP ASSEMBLY\u003cbr\u003eENGINE FRONT SEAL\u003cbr\u003eENGINE REAR SEAL\u003cbr\u003eCYLINDER HEAD ASSEMBLY\u003cbr\u003eCOMBINATION COOLER\u003cbr\u003eENGINE AND HYDRAULIC PUMP ASSEMBLIES\u003cbr\u003eTRAVEL MOTOR ASSEMBLY\u003cbr\u003eTRAVEL MOTOR ASSEMBLY\u003cbr\u003eREMOVAL AND INSTALLATION OF\u003cbr\u003eSWING MOTOR AND SWING MACHINERY ASSEMBLY\u003cbr\u003eSWING MACHINERY ASSEMBLY\u003cbr\u003eSWING MOTOR ASSEMBLY\u003cbr\u003eFRONT AXLE ASSEMBLY\u003cbr\u003eFRONT AXLE ASSEMBLY\u003cbr\u003eREAR AXLE AND TRANSMISSION ASSEMBLY\u003cbr\u003eREAR AXLE ASSEMBLY\u003cbr\u003eTRANSMISSION ASSEMBLY\u003cbr\u003ePROPSHAFT ASSEMBLY\u003cbr\u003eWHEEL ASSEMBLY\u003cbr\u003eSUSPENSION LOCK CYLINDER ASSEMBLY\u003cbr\u003eSUSPENSION LOCK ASSEMBLY\u003cbr\u003eOUTRIGGER ASSEMBLY\u003cbr\u003eOUTRIGGER ASSEMBLY\u003cbr\u003eDOZER BLADE ASSEMBLY\u003cbr\u003eDOZER BLADE ASSEMBLY\u003cbr\u003eSWING CIRCLE\u003cbr\u003eASSEMBLY\u003cbr\u003eREVOLVING FRAME ASSEMBLY\u003cbr\u003eCENTRE SWIVEL JOINT ASSEMBLY\u003cbr\u003eCENTRE SWIVEL JOINT ASSEMBLY\u003cbr\u003eHYDRAULIC TANK ASSEMBLY\u003cbr\u003eFUEL TANK ASSEMBLY\u003cbr\u003eCONTROL VALVE ASSEMBLY\u003cbr\u003eLS SEPARATION VALVE ASSEMBLY\u003cbr\u003ePRESSURE COMPENSATION VALVE ASSEMBLY\u003cbr\u003eMAIN RELIEF VALVE ASSEMBLY\u003cbr\u003eLS CONTROL EPC VALVE ASSEMBLY\u003cbr\u003eEPC SOLENOID VALVE ASSEMBLY\u003cbr\u003ePPC SOLENOID VALVE BLOCK ASSEMBLY\u003cbr\u003eMANIFOLD BLOCK ASSEMBLY\u003cbr\u003eOIL SEAL IN HYDRAULIC PUMP INPUT SHAFT\u003cbr\u003eWORK EQUIPMENT PPC VALVE ASSEMBLY\u003cbr\u003eTRAVEL PEDAL VALVE ASSEMBLY\u003cbr\u003eHYDRAULIC CYLINDER ASSEMBLY\u003cbr\u003eMONOBOOM WORK EQUIPMENT ASSEMBLY\u003cbr\u003e PIECE BOOM WORK EQUIPMENT ASSEMBLY\u003cbr\u003eAIR CONDITIONER UNIT ASSEMBLY\u003cbr\u003eCOUNTERWEIGHT ASSEMBLY\u003cbr\u003eOPERATOR CAB ASSEMBLY\u003cbr\u003eMONITOR ASSEMBLY\u003cbr\u003eGOVERNOR \/ PUMP CONTROLLER ASSEMBLY\u003cbr\u003eUEBM_Apdf\u003cbr\u003ehydraulic circuit diagram (\/)\u003cbr\u003ehydraulic circuit diagram (\/)\u003cbr\u003eelectrical circuit diagram (\/)\u003cbr\u003eelectrical circuit diagram (\/)\u003cbr\u003eelectrical circuit diagram (\/)\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePages: 890\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp;amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp;amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual.\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":50457568411926,"sku":null,"price":59.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/servicemanualkomatsu_e7d5fe71-d8b2-4afc-b5f0-e5c7cb997cde.jpg?v=1756982491","url":"https:\/\/manualkarts.com\/products\/komatsu-pw160-7k-hydraulic-excavator-service-manual","provider":"Manualkarts","version":"1.0","type":"link"}