{"product_id":"takeuchi-tkb802-s-hydraulic-hammer-pdf-service-manual","title":"Takeuchi TKB802-S Hydraulic Hammer Pdf Service Manual","description":"\u003ch1\u003eTakeuchi TKB802-S Hydraulic Hammer Pdf Service Manual\u003c\/h1\u003e\n\u003cp\u003eOut on demolition or concrete-breaking jobs, this TKB802-S hammer lives in dust, vibration, and abuse, so when it starts losing impact or leaking oil, you need a clear plan, not guesswork. This service manual walks you through how to\u003cspan\u003e \u003c\/span\u003e\u003cstrong\u003etrace faults\u003c\/strong\u003e, confirm the real cause, and then\u003cspan\u003e \u003c\/span\u003e\u003cstrong\u003estrip and rebuild\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003ethe hammer in a logical order. For example, if the hammer is striking weakly, this book helps you verify oil supply, isolate whether the problem is in the carrier or the hammer, and then inspect internal parts before you spend money on a full kit.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eApplications \u0026amp; Use Cases\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eDiagnose weak or intermittent blows\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eby checking pressures, oil flow, and internal wear in a structured sequence.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIsolate carrier vs. hammer faults\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eso you don’t replace hammer parts when the issue is in the excavator’s hydraulics.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDisassemble and reassemble the hammer\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003estep by step, keeping seals, pins, and sleeves correctly oriented.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVerify clearances and adjustments\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eafter rebuild so the hammer starts, cycles, and stops as it should.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePlan parts orders\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eby identifying exactly which wear parts are out of spec before you tear the tool down.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eFAQ\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eCan I keep this manual on a tablet in the field?\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eA:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eYes, it’s practical to use on a tablet or laptop; you can zoom diagrams and keep it clean while working beside the machine.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eIs it worth printing sections of this manual?\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eA:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eMany techs print key procedures or exploded views, put them in plastic sleeves, and keep them right on the bench during teardown and assembly.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSafety Note\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAlways bleed pressure, secure the hammer, and follow the manual’s precautions before loosening any hydraulic or retaining components.\u003c\/p\u003e\n\u003ch3\u003e\u003cstrong\u003eTakeuchi TKB802-S Hydraulic Hammer Index:\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cp data-start=\"0\" data-end=\"549\"\u003e\u003cstrong data-start=\"0\" data-end=\"13\"\u003eOperation\u003c\/strong\u003e\u003cbr data-start=\"13\" data-end=\"16\"\u003eForeword\u003cbr data-start=\"24\" data-end=\"27\"\u003eThis manual\u003cbr data-start=\"38\" data-end=\"41\"\u003eImportant safety information\u003cbr data-start=\"69\" data-end=\"72\" data-is-only-node=\"\"\u003eWarranty\u003cbr data-start=\"80\" data-end=\"83\"\u003eSpare part orders\u003cbr data-start=\"100\" data-end=\"103\"\u003eProduct numbers\u003cbr data-start=\"118\" data-end=\"121\"\u003eModel and serial number\u003cbr data-start=\"144\" data-end=\"147\"\u003eManufacturer\u003cbr data-start=\"159\" data-end=\"162\"\u003eCopyright notice\u003cbr data-start=\"178\" data-end=\"181\"\u003eModifications and corrections to the product\u003cbr data-start=\"225\" data-end=\"228\"\u003eProduct introduction\u003cbr data-start=\"248\" data-end=\"251\"\u003eOverview\u003cbr data-start=\"259\" data-end=\"262\"\u003eRemoval from package\u003cbr data-start=\"282\" data-end=\"285\"\u003eLifting instructions\u003cbr data-start=\"305\" data-end=\"308\"\u003eMain parts\u003cbr data-start=\"318\" data-end=\"321\"\u003eSafety\u003cbr data-start=\"327\" data-end=\"330\"\u003eGeneral safety\u003cbr data-start=\"344\" data-end=\"347\"\u003eSafety instructions\u003cbr data-start=\"366\" data-end=\"369\"\u003eOperation\u003cbr data-start=\"378\" data-end=\"381\"\u003eOperating instructions\u003cbr data-start=\"403\" data-end=\"406\"\u003eDaily operation\u003cbr data-start=\"421\" data-end=\"424\"\u003eMounting and dismounting the hammer\u003cbr data-start=\"459\" data-end=\"462\"\u003eTurning hammer left- or right-handed\u003cbr data-start=\"498\" data-end=\"501\"\u003eMovement\u003cbr data-start=\"509\" data-end=\"512\"\u003eSpecial conditions of use\u003cbr data-start=\"537\" data-end=\"540\"\u003eStorage\u003c\/p\u003e\n\u003cp data-start=\"551\" data-end=\"714\"\u003e\u003cstrong data-start=\"551\" data-end=\"566\"\u003eLubrication\u003c\/strong\u003e\u003cbr data-start=\"566\" data-end=\"569\"\u003eHammer tool greasing\u003cbr data-start=\"589\" data-end=\"592\"\u003eRecommended greases\u003cbr data-start=\"611\" data-end=\"614\"\u003eManual greasing\u003cbr data-start=\"629\" data-end=\"632\" data-is-only-node=\"\"\u003eCarrier hydraulic oil\u003cbr data-start=\"653\" data-end=\"656\"\u003eRequirements for hydraulic oil\u003cbr data-start=\"686\" data-end=\"689\"\u003eOil cooler\u003cbr data-start=\"699\" data-end=\"702\"\u003eOil filter\u003c\/p\u003e\n\u003cp data-start=\"716\" data-end=\"1143\"\u003e\u003cstrong data-start=\"716\" data-end=\"731\"\u003eMaintenance\u003c\/strong\u003e\u003cbr data-start=\"731\" data-end=\"734\"\u003eRoutine maintenance\u003cbr data-start=\"753\" data-end=\"756\"\u003eOverview\u003cbr data-start=\"764\" data-end=\"767\"\u003eInspection and maintenance by the operator\u003cbr data-start=\"809\" data-end=\"812\" data-is-only-node=\"\"\u003eInspection and maintenance by the dealer\u003cbr data-start=\"852\" data-end=\"855\"\u003eMaintenance intervals\u003cbr data-start=\"876\" data-end=\"879\"\u003eIn special applications\u003cbr data-start=\"902\" data-end=\"905\"\u003eOther maintenance procedures\u003cbr data-start=\"933\" data-end=\"936\"\u003eChanging the tool\u003cbr data-start=\"953\" data-end=\"956\"\u003eWear limits and lubricants for tool removal\u003cbr data-start=\"999\" data-end=\"1002\"\u003eRemoval of tool\u003cbr data-start=\"1017\" data-end=\"1020\"\u003eInstallation of tool\u003cbr data-start=\"1040\" data-end=\"1043\"\u003eTool bushing\u003cbr data-start=\"1055\" data-end=\"1058\"\u003eWear limits and lubricants for tool bushing\u003cbr data-start=\"1101\" data-end=\"1104\"\u003eRemoval of tool bushing CITY, SCALING\u003c\/p\u003e\n\u003cp data-start=\"1145\" data-end=\"1475\"\u003e\u003cstrong data-start=\"1145\" data-end=\"1177\"\u003eInstallation of tool bushing\u003c\/strong\u003e\u003cbr data-start=\"1177\" data-end=\"1180\"\u003eTroubleshooting\u003cbr data-start=\"1195\" data-end=\"1198\"\u003eThe hammer does not start\u003cbr data-start=\"1223\" data-end=\"1226\"\u003eThe hammer operates irregularly\u003cbr data-start=\"1257\" data-end=\"1260\" data-is-only-node=\"\"\u003ebut the blow has full power\u003cbr data-start=\"1287\" data-end=\"1290\"\u003eThe hammer operates irregularly\u003cbr data-start=\"1321\" data-end=\"1324\"\u003eand blow has no power\u003cbr data-start=\"1345\" data-end=\"1348\"\u003eImpact rate slows down\u003cbr data-start=\"1370\" data-end=\"1373\"\u003eThe hammer does not stop or has run-on\u003cbr data-start=\"1411\" data-end=\"1414\"\u003eOil overheats\u003cbr data-start=\"1427\" data-end=\"1430\"\u003eRecurrent tool failure\u003cbr data-start=\"1452\" data-end=\"1455\"\u003eFurther assistance\u003c\/p\u003e\n\u003cp data-start=\"1477\" data-end=\"1622\"\u003e\u003cstrong data-start=\"1477\" data-end=\"1495\"\u003eSpecifications\u003c\/strong\u003e\u003cbr data-start=\"1495\" data-end=\"1498\"\u003eHammer specifications\u003cbr data-start=\"1519\" data-end=\"1522\"\u003eTechnical specifications\u003cbr data-start=\"1546\" data-end=\"1549\"\u003eMain dimensions\u003cbr data-start=\"1564\" data-end=\"1567\" data-is-only-node=\"\"\u003eMounting bracket specifications\u003cbr data-start=\"1598\" data-end=\"1601\"\u003eTool specifications\u003c\/p\u003e\n\u003cp data-start=\"1624\" data-end=\"2114\" data-is-last-node=\"\" data-is-only-node=\"\"\u003e\u003cstrong data-start=\"1624\" data-end=\"1636\"\u003eWorkshop\u003c\/strong\u003e\u003cbr data-start=\"1636\" data-end=\"1639\"\u003eDisassembly and assembly\u003cbr data-start=\"1663\" data-end=\"1666\"\u003eSafety\u003cbr data-start=\"1672\" data-end=\"1675\"\u003eMain components\u003cbr data-start=\"1690\" data-end=\"1693\" data-is-only-node=\"\"\u003eReleasing hydraulic pressure from hammer\u003cbr data-start=\"1733\" data-end=\"1736\"\u003eReleasing pressure from high pressure accumulator\u003cbr data-start=\"1785\" data-end=\"1788\"\u003eReleasing pressure from low pressure accumulator\u003cbr data-start=\"1836\" data-end=\"1839\"\u003eHousing plates\u003cbr data-start=\"1853\" data-end=\"1856\"\u003ePressure adjusting valve\u003cbr data-start=\"1880\" data-end=\"1883\"\u003eCharging accumulators\u003cbr data-start=\"1904\" data-end=\"1907\"\u003eBody parts\u003cbr data-start=\"1917\" data-end=\"1920\"\u003eSwivel couplings\u003cbr data-start=\"1936\" data-end=\"1939\"\u003eDisassembly and assembly\u003cbr data-start=\"1963\" data-end=\"1966\"\u003eTie rods\u003cbr data-start=\"1974\" data-end=\"1977\"\u003eTesting\u003cbr data-start=\"1984\" data-end=\"1987\"\u003eMeasuring hammer circuit\u003cbr data-start=\"2011\" data-end=\"2014\"\u003eMeasuring hammer operating pressure\u003cbr data-start=\"2049\" data-end=\"2052\"\u003eService tools\u003cbr data-start=\"2065\" data-end=\"2068\"\u003eSpecial service tools\u003cbr data-start=\"2089\" data-end=\"2092\"\u003eStandard service tools\u003c\/p\u003e\n\u003cp data-start=\"1624\" data-end=\"2114\" data-is-last-node=\"\" data-is-only-node=\"\"\u003e\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003cbr\u003e\u003cbr\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual\u003c\/p\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":51329403093270,"sku":null,"price":70.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/TakeuchiServiceManual_0c8040c0-2cce-4ca0-9525-32cd22d9ed66.jpg?v=1779272277","url":"https:\/\/manualkarts.com\/products\/takeuchi-tkb802-s-hydraulic-hammer-pdf-service-manual","provider":"Manualkarts","version":"1.0","type":"link"}