{"product_id":"takeuchi-tl6r-track-loader-pdf-workshop-manual-cr2e015","title":"Takeuchi TL6R Track Loader Pdf Workshop Manual (CR2E015)","description":"\u003ch1\u003eTakeuchi TL6R Track Loader Pdf Workshop Manual (CR2E015)\u003c\/h1\u003e\n\u003cp\u003eOut on construction sites or in tight landscaping work, the TL6R is usually pushing, grading and loading all day in dust, mud and vibration. This workshop manual is what I reach for when I need a clear, step‑by‑step path to strip, repair and correctly reinstall major components so the loader goes back to work without comebacks. If, for example, the machine comes in with weak travel on one side, I use this book to trace the issue from basic checks through deeper inspection of the drive components and verify everything is set back to spec before it leaves the shop.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eApplications \u0026amp; Use Cases\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePlan a full teardown and rebuild\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eof major assemblies with a logical sequence so you don’t miss fasteners, shims or seals.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspect and verify wear limits\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eon key parts before you decide to reuse or replace them.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIsolate hydraulic or drive complaints\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eby following the recommended diagnostic flow instead of guessing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAlign and route hoses, harnesses and linkages\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003ecorrectly during reinstallation to avoid rub-throughs and repeat failures.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePerform safe post-repair checks\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eso the loader tracks straight, lifts properly and holds loads without drift.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eFAQ\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eCan I use this manual on a tablet in the field?\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eA:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eYes, it works well digitally; you can zoom diagrams and use search to jump to the system you’re working on.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eIs it worth printing sections of this manual?\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eA:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eI often print the procedures I’m doing that day, mark them up with notes, and keep them with the job card for quick reference.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSafety Note\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAlways lock out, support, and relieve stored energy before you get under or between any part of this loader.\u003c\/p\u003e\n\u003ch3\u003e\u003cstrong\u003eTakeuchi TL6R Track Loader Index:\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eREVISION HISTORY\u003c\/li\u003e\n\u003cli\u003eFOREWORD\n\u003cul\u003e\n\u003cli\u003eDirectional terms: front, rear, left, right\u003c\/li\u003e\n\u003cli\u003eMachine serial number\u003c\/li\u003e\n\u003cli\u003eSymbols used in this manual\u003c\/li\u003e\n\u003cli\u003eManual structure\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e1. SAFETY\n\u003cul\u003e\n\u003cli\u003eSAFETY ALERT SYMBOL\u003c\/li\u003e\n\u003cli\u003eSAFETY PRECAUTIONS\n\u003cul\u003e\n\u003cli\u003eObserve all safety rules\u003c\/li\u003e\n\u003cli\u003eWear safe clothing and protective gear\u003c\/li\u003e\n\u003cli\u003eInstall an extinguisher and a first aid kit\u003c\/li\u003e\n\u003cli\u003eLockout\/Tagout (LOTO)\u003c\/li\u003e\n\u003cli\u003eUse the correct tools\u003c\/li\u003e\n\u003cli\u003eRegularly replace the safety-critical parts\u003c\/li\u003e\n\u003cli\u003eExplosionproof lighting\u003c\/li\u003e\n\u003cli\u003eProhibit access by unauthorized persons\u003c\/li\u003e\n\u003cli\u003ePrepare the work area\u003c\/li\u003e\n\u003cli\u003eWhen the canopy is tilted up\u003c\/li\u003e\n\u003cli\u003eKeep the machine clean\u003c\/li\u003e\n\u003cli\u003eStop the engine before performing maintenance\u003c\/li\u003e\n\u003cli\u003eKeep clear of the moving fan and belt\u003c\/li\u003e\n\u003cli\u003eWhen working under the machine\u003c\/li\u003e\n\u003cli\u003eWhen working on the machine\u003c\/li\u003e\n\u003cli\u003eSecuring the working equipment\u003c\/li\u003e\n\u003cli\u003eSecure the engine hood and guard when they are open\u003c\/li\u003e\n\u003cli\u003ePlace heavy components in a stable position\u003c\/li\u003e\n\u003cli\u003eCaution when filling with fuel or oil\u003c\/li\u003e\n\u003cli\u003eHandling of hoses\u003c\/li\u003e\n\u003cli\u003eBe careful with hot and pressurized components\u003c\/li\u003e\n\u003cli\u003eHandling of radiator\u003c\/li\u003e\n\u003cli\u003eBe careful with oils under pressure\u003c\/li\u003e\n\u003cli\u003eRelease the residual pressure from the hydraulic system before performing maintenance\u003c\/li\u003e\n\u003cli\u003eBe careful with grease under pressure\u003c\/li\u003e\n\u003cli\u003eDisconnect the battery\u003c\/li\u003e\n\u003cli\u003eUse caution when handling batteries\u003c\/li\u003e\n\u003cli\u003eHave a service agent repair welding cracks or other damage\u003c\/li\u003e\n\u003cli\u003eChecks after maintenance\u003c\/li\u003e\n\u003cli\u003eDisposing of wastes\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCAUTIONS WHEN WORKING\n\u003cul\u003e\n\u003cli\u003eBefore starting work\u003c\/li\u003e\n\u003cli\u003eWhen disassembling or assembling\u003c\/li\u003e\n\u003cli\u003eWhen removing\/installing the hydraulic unit\u003c\/li\u003e\n\u003cli\u003eWhen connecting\/disconnecting the hoses or pipes\u003c\/li\u003e\n\u003cli\u003eHandling of seals\u003c\/li\u003e\n\u003cli\u003ePressure adjustment for hydraulic devices\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e2. SERVICE DATA\n\u003cul\u003e\n\u003cli\u003eDimensional drawing\n\u003cul\u003e\n\u003cli\u003eMachine dimensions\u003c\/li\u003e\n\u003cli\u003eOperating range\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSPECIFICATION TABLES\n\u003cul\u003e\n\u003cli\u003ePerformance\u003c\/li\u003e\n\u003cli\u003eDimensions\u003c\/li\u003e\n\u003cli\u003eMass\u003c\/li\u003e\n\u003cli\u003eEngine\u003c\/li\u003e\n\u003cli\u003eHydraulic system\u003c\/li\u003e\n\u003cli\u003eBrake device\u003c\/li\u003e\n\u003cli\u003eUndercarriage\u003c\/li\u003e\n\u003cli\u003eOperating device\u003c\/li\u003e\n\u003cli\u003eWorking equipment\u003c\/li\u003e\n\u003cli\u003eHydraulic system\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTable of masses\n\u003cul\u003e\n\u003cli\u003eUpper structure\u003c\/li\u003e\n\u003cli\u003eLower structure\u003c\/li\u003e\n\u003cli\u003eAttachments\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eLubricant and fuel chart\n\u003cul\u003e\n\u003cli\u003eDiesel fuel standards\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003ePERFORMANCE CRITERIA\n\u003cul\u003e\n\u003cli\u003eStandard values table\u003c\/li\u003e\n\u003cli\u003eHydraulic pump assignment table\u003c\/li\u003e\n\u003cli\u003eMethods for inspecting performance\n\u003cul\u003e\n\u003cli\u003e1. Engine speed\u003c\/li\u003e\n\u003cli\u003e2. Hydraulic oil pressure\u003c\/li\u003e\n\u003cli\u003e3. Cylinder speed\u003c\/li\u003e\n\u003cli\u003e4. Travel speed\u003c\/li\u003e\n\u003cli\u003e5. Crawler shoe 5 rotations\u003c\/li\u003e\n\u003cli\u003e6. Straight-ahead traveling\u003c\/li\u003e\n\u003cli\u003e7. Hydraulic cylinder natural drop\u003c\/li\u003e\n\u003cli\u003e8. Natural travel drop\u003c\/li\u003e\n\u003cli\u003e9. Crawler tension\u003c\/li\u003e\n\u003cli\u003e10. Bucket front edge\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTIGHTENING TORQUE\n\u003cul\u003e\n\u003cli\u003eHydraulic hose\u003c\/li\u003e\n\u003cli\u003eBite-type pipe fitting for steel pipe\u003c\/li\u003e\n\u003cli\u003eJoint for piping\u003c\/li\u003e\n\u003cli\u003eJoint for piping (O-ring seal type)\u003c\/li\u003e\n\u003cli\u003eBolts and nuts (JIS strength category 10.9)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eHYDRAULIC CIRCUIT DIAGRAM\u003c\/li\u003e\n\u003cli\u003eELECTRICAL CIRCUIT DIAGRAM\n\u003cul\u003e\n\u003cli\u003eSymbols in electrical circuit diagram\n\u003cul\u003e\n\u003cli\u003eWire color symbols\u003c\/li\u003e\n\u003cli\u003eWire color table\u003c\/li\u003e\n\u003cli\u003eWire types\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSchematic diagram\n\u003cul\u003e\n\u003cli\u003eSerial No.: 406000005 to 406001941\u003c\/li\u003e\n\u003cli\u003eSerial No.: 406001942 to 406002286\u003c\/li\u003e\n\u003cli\u003eSerial No.: 406002287 to 406002516 (excluding 406002469, 406002470, and 406002493)\n\u003cul\u003e\n\u003cli\u003eSerial No.: 406002469, 406002470, and 406002493\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSerial No.: 406002517 or later\u003c\/li\u003e\n\u003cli\u003eSerial No.: 406100001 to 406100017\u003c\/li\u003e\n\u003cli\u003eSerial No.: 406100018 to 406100028\u003c\/li\u003e\n\u003cli\u003eSerial No.: 406100029 or later\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eHYDRAULIC DEVICE LAYOUT DIAGRAM\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e3. FUNCTION\n\u003cul\u003e\n\u003cli\u003eHST PUMP\u003c\/li\u003e\n\u003cli\u003eGEAR PUMP\u003c\/li\u003e\n\u003cli\u003eCONTROL VALVE\n\u003cul\u003e\n\u003cli\u003eOperation when arm-raising operation is activated:\u003c\/li\u003e\n\u003cli\u003eOperation when arm-lowering operation is activated:\u003c\/li\u003e\n\u003cli\u003eOperation when the bucket-tilt-backward operation is activated:\u003c\/li\u003e\n\u003cli\u003eOperation when the arm-float is turned off:\u003c\/li\u003e\n\u003cli\u003eOperation when the arm-float is activated:\u003c\/li\u003e\n\u003cli\u003eLoad check valve\u003c\/li\u003e\n\u003cli\u003eMain relief valve\n\u003cul\u003e\n\u003cli\u003eThe relief valve remains turned off:\u003c\/li\u003e\n\u003cli\u003eThe relief valve is activated:\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003ePort relief valve\n\u003cul\u003e\n\u003cli\u003eRelief operation:\u003c\/li\u003e\n\u003cli\u003eValve suction operation:\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSub valve\n\u003cul\u003e\n\u003cli\u003eWhen the solenoid valve A is not energized:\u003c\/li\u003e\n\u003cli\u003eWhen the solenoid valve A is energized:\u003c\/li\u003e\n\u003cli\u003eWhen the solenoid valve B is not energized:\u003c\/li\u003e\n\u003cli\u003eWhen the solenoid valve B is energized:\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003ePILOT VALVE\n\u003cul\u003e\n\u003cli\u003eWhen the lever (1) is in the neutral position:\u003c\/li\u003e\n\u003cli\u003eWhen the lever (1) is tilted:\u003c\/li\u003e\n\u003cli\u003eWhen the lever (1) is kept at a certain position:\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eProportional control solenoid valve (active power control)\u003c\/li\u003e\n\u003cli\u003ePROPORTIONAL SOLENOID VALVE (1ST SERVICE)\u003c\/li\u003e\n\u003cli\u003eEMERGENCY VALVE\u003c\/li\u003e\n\u003cli\u003eRELIEF VALVE\u003c\/li\u003e\n\u003cli\u003eCylinder\n\u003cul\u003e\n\u003cli\u003eFunction\n\u003cul\u003e\n\u003cli\u003eFunctions of parts\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eOperation\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTRAVEL MOTOR\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e4. DISASSEMBLY AND ASSEMBLY\n\u003cul\u003e\n\u003cli\u003eService standards\n\u003cul\u003e\n\u003cli\u003eTrack roller\u003c\/li\u003e\n\u003cli\u003eSprocket\u003c\/li\u003e\n\u003cli\u003eIdler\u003c\/li\u003e\n\u003cli\u003eClearance for pin and bushing\u003c\/li\u003e\n\u003cli\u003eReplacing the pin and bushing\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eDRIVE SYSTEM\n\u003cul\u003e\n\u003cli\u003eEngine\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eRadiator\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the engine\u003c\/li\u003e\n\u003cli\u003eInstalling the engine\u003c\/li\u003e\n\u003cli\u003eWhen starting the engine for the first time after installing it\u003c\/li\u003e\n\u003cli\u003eRemoving the radiator\u003c\/li\u003e\n\u003cli\u003eInstalling the radiator\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eHydraulic pump\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the hydraulic pump\u003c\/li\u003e\n\u003cli\u003eInstalling the hydraulic pump\u003c\/li\u003e\n\u003cli\u003eBleeding air from the HST pump\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFuel tank\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the fuel tank\u003c\/li\u003e\n\u003cli\u003eInstalling the fuel tank\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTravel system\n\u003cul\u003e\n\u003cli\u003eTrack roller\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFront idler\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eGrease cylinder\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTravel motor\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the crawler\u003c\/li\u003e\n\u003cli\u003eInstalling the crawler\u003c\/li\u003e\n\u003cli\u003eRemoving the track roller A and C\u003c\/li\u003e\n\u003cli\u003eInstalling the track roller A and C\u003c\/li\u003e\n\u003cli\u003eRemoving the track roller B\u003c\/li\u003e\n\u003cli\u003eInstalling the track roller B\u003c\/li\u003e\n\u003cli\u003eRemoving the front idler and grease cylinder\u003c\/li\u003e\n\u003cli\u003eInstalling the front idler and grease cylinder\u003c\/li\u003e\n\u003cli\u003eRemoving the travel motor\u003c\/li\u003e\n\u003cli\u003eInstalling the travel motor\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFrame\n\u003cul\u003e\n\u003cli\u003eMachine frame\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTilting up the canopy and cab\n\u003cul\u003e\n\u003cli\u003eHow to raise (tilt up) the canopy and cab\u003c\/li\u003e\n\u003cli\u003eHow to lower (tilt down) the canopy and cab\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eLift arm stopper\n\u003cul\u003e\n\u003cli\u003eHow to install the stopper\u003c\/li\u003e\n\u003cli\u003eHow to remove the stopper\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFloor frame\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the floor\u003c\/li\u003e\n\u003cli\u003eInstalling the floor\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCover assembly (Canopy specification machine) (Page 1 of 3)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCover assembly (Canopy specification machine) (Page 2 of 3)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCover assembly (Canopy specification machine) (Page 3 of 3)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCover assembly (Cabin specification machine) (Page 1 of 3)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCover assembly (Cabin specification machine) (Page 2 of 3)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCover assembly (Cabin specification machine) (Page 3 of 3)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the side cover assembly (left)\u003c\/li\u003e\n\u003cli\u003eInstalling the side cover assembly (left)\u003c\/li\u003e\n\u003cli\u003eRemoving the side cover assembly (right)\u003c\/li\u003e\n\u003cli\u003eInstalling the side cover assembly (right)\u003c\/li\u003e\n\u003cli\u003eRemoving the engine hood\u003c\/li\u003e\n\u003cli\u003eInstalling the engine hood\u003c\/li\u003e\n\u003cli\u003eRemoving the rear door assembly\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCanopy mounting assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCanopy exterior assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCanopy interior assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCab mounting assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCab exterior assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFront door assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCab interior assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the canopy and cab\u003c\/li\u003e\n\u003cli\u003eInstalling the canopy and cab\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eOperating device\n\u003cul\u003e\n\u003cli\u003eRemote control piping assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eRemote control unit assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving remote control unit\u003c\/li\u003e\n\u003cli\u003eInstalling remote control unit\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eWorking device\n\u003cul\u003e\n\u003cli\u003eMechanical quick-hitch assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eHydraulic quick-hitch assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eAdjusting the switch (35) (1st service pipe connection switch)\u003c\/li\u003e\n\u003cli\u003eRemoving the quick-hitch and bucket cylinder\u003c\/li\u003e\n\u003cli\u003eInstalling the quick-hitch and bucket cylinder\u003c\/li\u003e\n\u003cli\u003eAdjusting the bucket stopper\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eLift arm assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram (Page 1 of 3)\u003c\/li\u003e\n\u003cli\u003eConstruction diagram (Page 2 of 3)\u003c\/li\u003e\n\u003cli\u003eConstruction diagram (Page 3 of 3)\u003c\/li\u003e\n\u003cli\u003eRemoving the lift arm\u003c\/li\u003e\n\u003cli\u003eInstalling the lift arm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eArm stopper assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eWorking device pipe assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eHydraulic tank\n\u003cul\u003e\n\u003cli\u003eHydraulic tank assembly\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eRemoving the hydraulic tank\u003c\/li\u003e\n\u003cli\u003eInstalling the hydraulic tank\u003c\/li\u003e\n\u003cli\u003eReplenishing the hydraulic oil\u003c\/li\u003e\n\u003cli\u003eBleeding the air\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eHST PUMP\u003c\/li\u003e\n\u003cli\u003eGEAR PUMP\n\u003cul\u003e\n\u003cli\u003eConstruction\u003c\/li\u003e\n\u003cli\u003eDisassembly\u003c\/li\u003e\n\u003cli\u003eInspection and adjustment\n\u003cul\u003e\n\u003cli\u003eChecking the parts\u003c\/li\u003e\n\u003cli\u003eTest operation\u003c\/li\u003e\n\u003cli\u003eMeasuring the discharge volume\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCONTROL VALVE\n\u003cul\u003e\n\u003cli\u003eConstruction\u003c\/li\u003e\n\u003cli\u003eDisassembly and assembly\n\u003cul\u003e\n\u003cli\u003eGeneral precautions\u003c\/li\u003e\n\u003cli\u003eDisassembly\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eInspection and adjustment\n\u003cul\u003e\n\u003cli\u003eAdjusting the flow ratio\u003c\/li\u003e\n\u003cli\u003eAdjustment procedure\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSUB VALVE\n\u003cul\u003e\n\u003cli\u003eConstruction\u003c\/li\u003e\n\u003cli\u003eDisassembly and assembly\n\u003cul\u003e\n\u003cli\u003eGeneral precautions\u003c\/li\u003e\n\u003cli\u003eDisassembly\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eInspection and adjustment\n\u003cul\u003e\n\u003cli\u003eChecking the parts\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003ePILOT VALVE\n\u003cul\u003e\n\u003cli\u003eConstruction\u003c\/li\u003e\n\u003cli\u003eSpecial tools\n\u003cul\u003e\n\u003cli\u003eInstallation jig A\u003c\/li\u003e\n\u003cli\u003eInstallation jig B\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eDisassembly and assembly\n\u003cul\u003e\n\u003cli\u003eGeneral precautions\u003c\/li\u003e\n\u003cli\u003eDisassembly\u003c\/li\u003e\n\u003cli\u003eAssembly\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eInspection and adjustment\n\u003cul\u003e\n\u003cli\u003eChecking the parts\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003ePROPORTIONAL CONTROL SOLENOID VALVE\n\u003cul\u003e\n\u003cli\u003eConstruction\u003c\/li\u003e\n\u003cli\u003eDisassembly and Assembly\n\u003cul\u003e\n\u003cli\u003eDisassembly\u003c\/li\u003e\n\u003cli\u003eAssembly\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eInspection and adjustment\n\u003cul\u003e\n\u003cli\u003eChecking the parts\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eProportional solenoid valve (1st service)\n\u003cul\u003e\n\u003cli\u003eConstruction diagram\u003c\/li\u003e\n\u003cli\u003eDisassembly and assembly\n\u003cul\u003e\n\u003cli\u003eDisassembly\u003c\/li\u003e\n\u003cli\u003eAssembly\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eService standards\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eEMERGENCY VALVE\n\u003cul\u003e\n\u003cli\u003eThree-view diagram\u003c\/li\u003e\n\u003cli\u003eDisassembly and assembly\n\u003cul\u003e\n\u003cli\u003eDisassembling the emergency valve\u003c\/li\u003e\n\u003cli\u003eAssembling the emergency valve\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTRAVEL MOTOR\u003c\/li\u003e\n\u003cli\u003eWire harness\n\u003cul\u003e\n\u003cli\u003eElectrical wiring assembly: 06542-00021-01 (Page 1 of 2)\n\u003cul\u003e\n\u003cli\u003eHarness: 03343-40191-00\u003c\/li\u003e\n\u003cli\u003eWire harness: 06643-00011-00\u003c\/li\u003e\n\u003cli\u003eWire harness: 05642-00004-03\u003c\/li\u003e\n\u003cli\u003eWire harness: 06542-00052-02\u003c\/li\u003e\n\u003cli\u003eWire harness: 06542-00043-01\u003c\/li\u003e\n\u003cli\u003eWire harness: 06542-00051-03\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eElectrical wiring assembly: 06542-00021-01 (Page 2 of 2)\n\u003cul\u003e\n\u003cli\u003eWire harness: 06542-00077-01\u003c\/li\u003e\n\u003cli\u003eWire harness: 06542-00001-06\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eAttachment wiring assembly: 06542-00022-02\n\u003cul\u003e\n\u003cli\u003eWire harness: 06542-00044-00\u003c\/li\u003e\n\u003cli\u003eWire harness: 06542-00113-02\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eGPS device assembly: 06542-00114-00\u003c\/li\u003e\n\u003cli\u003eCluster gauge assembly: 06542-00120-02\u003c\/li\u003e\n\u003cli\u003eBattery assembly: 06544-00004-02\u003c\/li\u003e\n\u003cli\u003eRadio assembly: 06547-00001-03\u003c\/li\u003e\n\u003cli\u003eReversing camera assembly: 06542-00042-02\n\u003cul\u003e\n\u003cli\u003eWire harness: 05642-00221-02\u003c\/li\u003e\n\u003cli\u003eCable: 06542-00111-01\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFoot accelerator pedal assembly: 06541-00001-02\n\u003cul\u003e\n\u003cli\u003eWire harness: 06542-00002-00\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eCanopy wiring assembly\u003c\/li\u003e\n\u003cli\u003eCabin wiring assembly\n\u003cul\u003e\n\u003cli\u003eWire harness: 06542-00050-06\u003c\/li\u003e\n\u003cli\u003eWire harness: 06584-00045-00\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eFront door wiring assembly\n\u003cul\u003e\n\u003cli\u003eWire harness: 06586-00090-00\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSwitch assembly: 06586-00062-00 (Canopy specification machine)\u003c\/li\u003e\n\u003cli\u003eSwitch assembly: 06586-00030-00 (Cabin specification machine)\u003c\/li\u003e\n\u003cli\u003eEngine wiring assembly (Page 1 of 2)\n\u003cul\u003e\n\u003cli\u003eWire harness: 06542-00087-00\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eEngine wiring assembly (Page 2 of 2)\n\u003cul\u003e\n\u003cli\u003eWire harness: 19039-00255-00\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eQuick-hitch wiring assembly\n\u003cul\u003e\n\u003cli\u003eWire harness: 06542-00053-01\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e5. TROUBLESHOOTING\n\u003cul\u003e\n\u003cli\u003eOverall Machine\n\u003cul\u003e\n\u003cli\u003eEngine does not start\u003c\/li\u003e\n\u003cli\u003eEngine cannot speed up\u003c\/li\u003e\n\u003cli\u003eNo operation is possible (travel, lift arm, bucket, services)\u003c\/li\u003e\n\u003cli\u003eAll systems working (travel, lift arm, bucket, services) but insufficient speed and power\u003c\/li\u003e\n\u003cli\u003eLift arm, bucket, and services all do not operate or the operation speed is slow (travel operates normally)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTraveling\n\u003cul\u003e\n\u003cli\u003eRight and left travel motors do not operate\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eRight or left travel speed decelerates and the machine veers to one side\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eNo variable travel speed\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eLift Arm\n\u003cul\u003e\n\u003cli\u003eLift arm does not operate, or either cannot ascend or descend\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eLift arm can ascend or descend but the speed and force are low\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eWhen the control lever is pulled slowly, the lift arm drops temporarily\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSpontaneous drop of the lift arm is too large\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eBucket\n\u003cul\u003e\n\u003cli\u003eBucket does not operate, or cannot tilt either forward or backward\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eBucket can tilt backward or forward but the speed and force are low\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eSpontaneous drop of the bucket is too large\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eServices\n\u003cul\u003e\n\u003cli\u003eService does not operate, or either Service A or B does not operate\n\u003cul\u003e\n\u003cli\u003eSTART\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eGEAR PUMP\u003c\/li\u003e\n\u003cli\u003eControl valve\u003c\/li\u003e\n\u003cli\u003eSub Valve\u003c\/li\u003e\n\u003cli\u003ePILOT VALVE\u003c\/li\u003e\n\u003cli\u003ePROPORTIONAL SOLENOID VALVE (ACTIVE POWER CONTROL, 1ST AUXILIARY LINE PIPING)\u003c\/li\u003e\n\u003cli\u003eCYLINDER\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e6. OTHER\n\u003cul\u003e\n\u003cli\u003eMAINTENANCE SOFTWARE MANUAL\n\u003cul\u003e\n\u003cli\u003eCONTENTS\u003c\/li\u003e\n\u003cli\u003e1. OUTLINE\u003c\/li\u003e\n\u003cli\u003e2. CONNECTION METHODS\n\u003cul\u003e\n\u003cli\u003e2-1. Items needed\u003c\/li\u003e\n\u003cli\u003e2-2. Installation method\n\u003cul\u003e\n\u003cli\u003e2-2-1. Installation of the PLUS+1 Service Tool\u003c\/li\u003e\n\u003cli\u003e2-2-2. Installation of the maintenance tool driver\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e2-3. Connection to the machine and startup of the maintenance software\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e3. DESCRIPTION OF FUNCTIONS\n\u003cul\u003e\n\u003cli\u003e3-1. Home (Main screen)\u003c\/li\u003e\n\u003cli\u003e3-2. Machine status\n\u003cul\u003e\n\u003cli\u003eInputs1\u003c\/li\u003e\n\u003cli\u003eInputs2\u003c\/li\u003e\n\u003cli\u003eOutputs\u003c\/li\u003e\n\u003cli\u003eCAN\u003c\/li\u003e\n\u003cli\u003eFeedback\u003c\/li\u003e\n\u003cli\u003eError code\u003c\/li\u003e\n\u003cli\u003eVehicle status\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e3-3. Engine status\n\u003cul\u003e\n\u003cli\u003eEngine status\u003c\/li\u003e\n\u003cli\u003eDPF status\u003c\/li\u003e\n\u003cli\u003eDPF history\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e3-4. AUX1\n\u003cul\u003e\n\u003cli\u003eAUX1\u003c\/li\u003e\n\u003cli\u003eGrip setting\u003c\/li\u003e\n\u003cli\u003eStroke setting\u003c\/li\u003e\n\u003cli\u003eCurrent setting\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e3-5. Active power control\n\u003cul\u003e\n\u003cli\u003eActive power control\u003c\/li\u003e\n\u003cli\u003eScope\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003e3-6. Other\n\u003cul\u003e\n\u003cli\u003eOption\u003c\/li\u003e\n\u003cli\u003eHourmeter\u003c\/li\u003e\n\u003cli\u003eMisc\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eAir conditioner\n\u003cul\u003e\n\u003cli\u003eCompressor assembly\u003c\/li\u003e\n\u003cli\u003eCondenser assembly\n\u003cul\u003e\n\u003cli\u003eInstalling the condenser\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eAir conditioner unit\u003c\/li\u003e\n\u003cli\u003eAC component\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eAIR CONDITIONER SYSTEM\n\u003cul\u003e\n\u003cli\u003eOverview of System Operation\n\u003cul\u003e\n\u003cli\u003eTruck and Heavy Equipment Systems\u003c\/li\u003e\n\u003cli\u003eAir Conditioner—System Operation\u003c\/li\u003e\n\u003cli\u003eHeater System Operation\u003c\/li\u003e\n\u003cli\u003eEnvironmental Effects on System Operation\u003c\/li\u003e\n\u003cli\u003eChapter Review\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eInspection and Maintenance without gauges\n\u003cul\u003e\n\u003cli\u003eDiscussion of Inspection \u0026amp; Maintenance Survey Results\u003c\/li\u003e\n\u003cli\u003eVisual Inspection – System Off\u003c\/li\u003e\n\u003cli\u003eElectrical System Inspection\u003c\/li\u003e\n\u003cli\u003ePerformance Inspection – Engine Running\u003c\/li\u003e\n\u003cli\u003eHeater System Inspection\u003c\/li\u003e\n\u003cli\u003ePreventive Maintenance Worksheet\u003c\/li\u003e\n\u003cli\u003eChapter Review\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eTroubleshooting \u0026amp; Service Procedures\n\u003cul\u003e\n\u003cli\u003eTroubleshooting Overview\u003c\/li\u003e\n\u003cli\u003eThe Key–Understanding System Function\u003c\/li\u003e\n\u003cli\u003eA Troubleshooting Example\u003c\/li\u003e\n\u003cli\u003eManifold Gauge Set Installation\u003c\/li\u003e\n\u003cli\u003eTroubleshooting by Manifold Gauge Set Readings\u003c\/li\u003e\n\u003cli\u003eReview of Frequent Problem Areas\u003c\/li\u003e\n\u003cli\u003eConclusion\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eElectrical wiring diagram\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cli\u003eVehicle error codes\u003c\/li\u003e\n\u003cli\u003eEngine error codes\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLanguage: English\u003c\/strong\u003e\u003cbr\u003e\u003cstrong\u003eFormat: PDF\u003c\/strong\u003e\u003cbr\u003e\u003cbr\u003eFast Download Speeds\u003cbr\u003eOnline \u0026amp; Offline Access\u003cbr\u003eAccess PDF Contents \u0026amp; Bookmarks\u003cbr\u003eFull Search Facility\u003cbr\u003ePrint one or all pages of your manual\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ManualKarts","offers":[{"title":"Default Title","offer_id":51331173089558,"sku":null,"price":70.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0908\/4459\/4454\/files\/TakeuchiServiceManual_fc01df41-004c-4949-820b-cdfd334c8c12.jpg?v=1779349706","url":"https:\/\/manualkarts.com\/products\/takeuchi-tl6r-track-loader-pdf-workshop-manual-cr2e015","provider":"Manualkarts","version":"1.0","type":"link"}