Hitachi ZX110,ZX110M,ZX110MF,ZX120,ZX130H,ZX138MF Excavator Pdf Operator Manual (EM1EY-1-2-i2)

Hitachi ZX110,ZX110M,ZX110MF,ZX120,ZX130H,ZX138MF Excavator Pdf Operator Manual (EM1EY-1-2-i2)

This manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. This comprehensive manual includes detailed operating instructions, safety guidelines, maintenance schedules for Hitachi ZX110,ZX110M,ZX110MF,ZX120,ZX130H,ZX138MF Excavator model.

MACHINE NUMBERS
SAFETY
Recognize Safety Information ………………………. S-1
Understand Signal Words …………………………….. S-1
Follow Safety Instructions …………………………….. S-2
Prepare for Emergencies ……………………………… S-2
Wear Protective Clothing ……………………………… S-3
Protect Against Noise ………………………………….. S-3
Inspect Machine ………………………………………….. S-3
General Precautions for Cab ………………………… S-4
Use Handholds and Steps ……………………………. S-5
Adjust the Operator’s Seat……………………………. S-5
Fasten Your Seat Belt ………………………………….. S-6
Move and Operate Machine Safely ……………….. S-6
Handle Starting Aids Safely ………………………….. S-6
Operate Only from Operator’s Seat ……………….. S-7
Jump Starting ……………………………………………… S-7
Keep Riders Off Machine……………………………… S-7
Investigate Job Site Beforehand ……………………. S-8
Protect Against Falling Stones and Debris ……… S-8
Provide Signals for Jobs Involving Multiple
Numbers of Machines …………………………….. S-9
Confirm Direction of Machine to be Driven ……… S-9
Drive Machine Safely …………………………………. S-10
Avoid Injury from Rollaway Accidents ………….. S-11
Avoid Injury from Back-Over
and Swing Accidents ……………………………. S-12
Keep Personnel Clear from Working Area ……. S-13
Never Position Bucket Over Anyone ……………. S-13
Avoid Undercutting ……………………………………. S-13
Avoid Tipping ……………………………………………. S-14
Never Undercut a High Bank ………………………. S-14
Dig with Caution ………………………………………… S-15
Operate with Caution …………………………………. S-15
Avoid Power Lines …………………………………….. S-15
Object Handling ………………………………………… S-16
Protect Against Flying Debris ……………………… S-16
Park Machine Safely ………………………………….. S-17
Handle Fluids Safely − Avoid Fires ………………. S-17
Practice Safe Maintenance …………………………. S-18
Warn Others of Service Work ……………………… S-19
Support Machine Properly ………………………….. S-19
Stay Clear of Moving Parts …………………………. S-19
Prevent Parts from Flying …………………………. S-20
Store Attachments Safely …………………………… S-20
Prevent Burns …………………………………………… S-21
Replace Rubber Hoses Periodically …………….. S-21
Avoid High-Pressure Fluids ………………………… S-22
Prevent Fires ……………………………………………. S-23
Evacuating in Case of Fire………………………….. S-24
Beware of Exhaust Fumes………………………….. S-24
Precautions for Welding and Grinding ………….. S-25
Avoid Heating Near Pressurized Fluid Lines …. S-26
Avoid Applying Heat to Lines Containing
Flammable Fluids ………………………………… S-26
Remove Paint Before Welding or Heating …….. S-26
Prevent Battery Explosions …………………………. S-27
Service Air Conditioning System Safely ………… S-27
Handle Chemical Products Safely ……………….. S-28
Dispose of Waste Properly ………………………….. S-28
SAFETY SIGNS …………………………….. S-29
COMPONENTS NAME …………………….. 1-1
OPERATOR’S STATION
Cab Features ………………………………………………. 1-2
Monitor Panel ……………………………………………… 1-3
Coolant Temperature Gauge …………………. 1-4
Fuel Gauge ………………………………………….. 1-4
Auto-Idle Indicator ………………………………….. 1-4
Auto-Acceleration Indicator ……………………… 1-4
Fuel Level Indicator ………………………………… 1-5
Air Filter Restriction Indicator …………………… 1-5
Overheat Indicator ………………………………….. 1-5
Engine Oil Pressure Indicator ………………….. 1-5
Alternator Indicator …………………………………. 1-5
Engine Oil Level Indicator ……………………….. 1-6
Coolant Level Indicator …………………………… 1-6
Preheat Indicator ……………………………………. 1-6
Work Light Indicator ……………………………….. 1-6
Hydraulic Oil Filter Restriction Indicator …….. 1-6
Liquid Crystal Display (LCD) ……………………. 1-7
Display Selection Switch …………………………. 1-7
Hour Meter ……………………………………………. 1-7
Trip Meter 1 and Trip Meter 2 ………………….. 1-8
User’s Mode ………………………………………….. 1-8
Set Switch …………………………………………….. 1-9
Work Mode Switch ……………………………….. 1-10
Switch Panel ……………………………………………. 1-11
Engine Control Dial ………………………………. 1-11
Auto-Idle/Acceleration Selector ………………. 1-12
Power Mode Switch ……………………………… 1-13
Travel Mode Switch ………………………………. 1-13
Work Light Switch ………………………………… 1-14
Wiper/Washer Switch ……………………………. 1-15
Switch Panel (Optional) ………………………………. 1-16
Key Switch ………………………………………………… 1-18
Horn Switch ………………………………………………. 1-18
Lighter …………………………………………………….. 1-19
Cab Light ………………………………………………….. 1-20
Installing Fire Extinguisher ………………………….. 1-20
Pilot Control Shut-Off Lever ………………………… 1-21
Engine Stop Knob ……………………………………… 1-21
Fuse Box ………………………………………………….. 1-22
Auto Air Conditioner …………………………………… 1-23
Cab Heater Operation ………………………………… 1-27
Cooling Operation ……………………………………… 1-27
Defroster Operation ……………………………………. 1-28
Tips for Optimal Air Conditioner Usage ………… 1-29
Cab Heater Operation ………………………………… 1-31
Cab Heater Operation ………………………………… 1-33
Defroster Operation ……………………………………. 1-34
AM/FM Radio Operation …………………………….. 1-35
CONTENTS
Digital Clock Setting Procedure ……………………. 1-36
Cab Door Release Lever …………………………….. 1-38
Opening Upper Front Window ……………………… 1-38
Closing Upper Front Window ……………………….. 1-39
Removing and Storing Lower
Front Window……………………………………….. 1-40
Opening Side Windows ………………………………. 1-41
Opening/Closing Overhead Window …………….. 1-42
Emergency Exit ………………………………………….. 1-43
Adjust the Seat ………………………………………….. 1-44
Adjusting the Seat — If Equipped …………………. 1-46
Seat Belt …………………………………………………… 1-48
BREAK-IN
Observe Engine Operation Closely ………………… 2-1
Every Eight Hours or Daily …………………………….. 2-1
After the First 50 Hours …………………………………. 2-1
After the First 100 Hours ……………………………….. 2-1
OPERATING THE ENGINE
Inspect Machine Daily Before Starting ……………. 3-1
Before Starting Engine ………………………………….. 3-2
Level Check ………………………………………………… 3-3
Starting the Engine ………………………………………. 3-4
Starting in Cold Weather ……………………………….. 3-5
Check Instruments After Starting ……………………. 3-6
Using Booster Batteries ………………………………… 3-8
Stopping the Engine …………………………………… 3-10
DRIVING THE MACHINE
Drive the Machine Carefully ………………………….. 4-1
Steering the Machine Using Pedals ……………….. 4-2
Steering the Machine Using Levers ………………… 4-3
Travel Mode Switch ……………………………………… 4-4
Travel Alarm (Optional) …………………………………. 4-4
Traveling …………………………………………………….. 4-5
Operating on Soft Ground……………………………… 4-6
Raise One Track Using Boom and Arm ………….. 4-6
Towing Machine a Short Distance ………………….. 4-7
Operating in Water or Mud ……………………………. 4-8
Precautions for Traveling on Slopes ……………….. 4-9
Parking the Machine on Slopes ……………………. 4-10
Parking the Machine …………………………………… 4-10
OPERATING THE MACHINE
Control Lever (ISO Pattern) …………………………. 5-1
Control Lever (HITACHI Pattern) ………………….. 5-2
Pilot Control Shut-Off Lever …………………………… 5-3
Engine Speed Control …………………………………… 5-6
Auto-Idle ……………………………………………………… 5-7
Auto Acceleration …………………………………………. 5-8
Work Mode ……………………………………………….. 5-10
Power Boost ……………………………………………… 5-11
Precautions for Operations ………………………….. 5-12
Operate the Machine Safely ………………………… 5-13
Operating Backhoe …………………………………….. 5-14
Grading Operation ……………………………………… 5-14
Face Shovel Operation ………………………………. 5-15
Avoid Abusive Operation …………………………….. 5-15
Operating Tips …………………………………………… 5-16
Select Correct Track Shoes ………………………… 5-16
Shackle Hole Usage …………………………………… 5-17
Overnight Storage Instructions …………………….. 5-17
Emergency Boom Lowering Procedure ………… 5-18
Object Handling — If Equipped ……………………. 5-19
Long Arm Operation — If Equipped ……………… 5-20
TRANSPORTING
Transporting by Road …………………………………… 6-1
Loading/Unloading on a Trailer ……………………… 6-1
Machine Lifting Procedure ……………………………. 6-5
MAINTENANCE
Correct Maintenance
and Inspection Procedures ……………………… 7-1
Check the Hour Meter Regularly ……………………. 7-2
Use Correct Fuels and Lubricants …………………. 7-2
Prepare Machine for Maintenance …………………. 7-3
Hood and Access Covers ……………………………… 7-4
Periodic Replacement of Parts ………………………. 7-5
Maintenance Guide ……………………………………… 7-6
A. Greasing ……………………………………………… 7-9
Front Joint Pins ……………………………………. 7-10
Swing Bearing ……………………………………… 7-12
Swing Internal Gear ……………………………… 7-13
B. Engine ………………………………………………… 7-14
Engine Oil Level …………………………………… 7-15
Change Engine Oil ……………………………….. 7-15
Replace Engine Oil Filter ………………………. 7-15
C. Transmission ……………………………………… 7-17
Swing Reduction Gear ………………………….. 7-19
Travel Reduction Gear ………………………….. 7-20
D. Hydraulic System …………………………………. 7-22
Inspection and Maintenance
of Hydraulic Equipment ……………………. 7-23
Check Hydraulic Oil Level ……………………… 7-25
Drain Hydraulic Tank Sump …………………… 7-26
Change Hydraulic Oil ……………………………. 7-27
Suction Filter Cleaning ………………………….. 7-27
Replace Hydraulic Tank Oil Filter …………… 7-29
Replace Pilot Oil Filter …………………………… 7-30
Check Hoses and Lines ………………………… 7-31
Service Recommendations for
Hydraulic Fittings ……………………………. 7-34
E. Fuel System ………………………………………… 7-36
Drain Fuel Tank Sump ………………………….. 7-38
Check Water Separator ………………………… 7-38
Replace Fuel Filter ……………………………….. 7-40
Clean Feed Pump Strainer ……………………. 7-41
Check Fuel Hoses ………………………………… 7-43
F. Air Cleaner ………………………………………….. 7-44
Clean the Air Cleaner Outer Element ……… 7-44
Replace the Air Cleaner Outer
and Inner Elements …………………………. 7-44

G. Cooling System…………………………………….. 7-46
Check Coolant Level …………………………….. 7-48
Check and Adjust Fan Belt Tension ………… 7-48
Change Coolant ……………………………………. 7-49
Clean Radiator Interior ………………………….. 7-49
Clean Radiator, Oil Cooler Core and
Inter Cooler (ZAXIS120, 130H) …………. 7-50
Clean Oil Cooler Front Screen ……………….. 7-50
Clean Air Conditioner Condenser ……………. 7-50
Clean Inter Cooler Front Screen …………….. 7-50
H. Electrical System ………………………………… 7-51
Batteries ………………………………………………. 7-51
Replace Batteries …………………………………. 7-55
Replacing Fuses …………………………………… 7-55
I. Miscellaneous …………………………………….. 7-56
Check Bucket Teeth ……………………………… 7-57
Change Bucket …………………………………… 7-59
Convert Bucket Connection Into
Face Shovel ……………………………………. 7-60
Adjust the Bucket Linkage ……………………… 7-61
Remove the Travel Levers …………………….. 7-62
Check and Replace Seat Belt ……………….. 7-63
Check Windshield Washer Fluid Level …….. 7-63
Check Track Sag ………………………………….. 7-64
Adjust Track Sag ………………………………….. 7-64
Loosen the Track ………………………………….. 7-65
Tighten the Track ………………………………….. 7-65
Clean and Replace Air Conditioner
Filter ………………………………………………. 7-66
Check the Air Conditioner ………………………. 7-68
Check Injection Nozzle ………………………….. 7-69
Retighten Cylinder Head Bolt …………………. 7-69
Inspect and Adjust Valve Clearance ……….. 7-69
Check Fuel Injection Timing …………………… 7-69
Measure Engine Compression
Pressure ………………………………………… 7-69
Check Starter and Alternator ………………….. 7-69
Change Water Pump Grease …………………. 7-69
Check Tightening Torque of Bolts
and Nuts ………………………………………… 7-70
MAINTENANCE UNDER SPECIAL
ENVIRONMENTAL CONDITIONS
Maintenance Under Special
Environmental Conditions ………………………… 9-1
STORAGE
Storing the Machine ……………………………………. 10-1
Removing the Machine from Storage ……………. 10-2
TROUBLESHOOTING
Engine ……………………………………………………… 11-1
Electrical System ……………………………………….. 11-6
Mode Selection ………………………………………….. 11-8
Control Levers …………………………………………… 11-9
Hydraulic System ……………………………………….. 11-9
SPECIFICATIONS
ZAXIS110
Specifications …………………………………….. 12-1
Working Ranges …………………………………… 12-2
Shoe Types and Applications ………………… 12-3
Bucket Types and Applications ………………. 12-4
ZAXIS110M, 110MF
Specifications …………………………………….. 12-5
Working Ranges …………………………………… 12-6
Shoe Types and Applications ………………… 12-7
Bucket Types and Applications ………………. 12-8
ZAXIS120
Specifications …………………………………….. 12-9
Working Ranges …………………………………. 12-10
Shoe Types and Applications ………………. 12-11
Bucket Types and Applications …………….. 12-12
ZAXIS130H
Specifications …………………………………… 12-13
Working Ranges …………………………………. 12-14
Shoe Types and Applications ………………. 12-15
Bucket Types and Applications …………….. 12-16
ZAXIS138MF
Specifications …………………………………… 12-17
Working Ranges …………………………………. 12-18
Shoe Types and Applications ………………. 12-19
Bucket Types and Applications …………….. 12-20
OPTIONAL ATTACHMENTS AND
DEVICES
Automatic Lubrication Device ………………………. 13-1
Bucket Teeth (Transverse-Type-Pin
Used Type) ………………………………………… 13-4
Clamshell Bucket……………………………………….. 13-5
Clamshell Bucket Maintenance ……………………. 13-5
Check the Clamshell Bucket ……………………….. 13-6
Clamshell Bucket Specifications ………………….. 13-7
Hydraulic Breaker ………………………………………. 13-8
Breaker Operation ……………………………………… 13-9
Precautions for Breaker Operation …………….. 13-10
Breaker Maintenance ……………………………….. 13-13
Hydraulic Crusher ……………………………………. 13-14
Precautions for Crusher Operation …………….. 13-15
Blade Lever …………………………………………….. 13-17
Precautions for Blade Operation ………………… 13-17
Avoid Hitting Blade with Front-End
Attachment ………………………………………… 13-18
Avoic Hitting Blade with Bucket ………………….. 13-18
Avoid Striking the Blade into a Rock …………… 13-18
Blade Maintenance ………………………………….. 13-19
Offset Arm Front ………………………………………. 13-29
Precautions for Operating with the Offset
Function ……………………………………………. 13-31
Maintenance ………………………………………….. 13-32
INDEX ……………………………………………………. 14-1

Language: English
Format: PDF

Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual