Hitachi ZX130W,ZX160W,ZX180W,ZX210W Excavator Pdf Operator’s Manual (EMCBB-EN2-1, EMCBB-EN3-1)

Hitachi ZX130W,ZX160W,ZX180W,ZX210W Excavator Pdf Operator’s Manual (EMCBB-EN2-1, EMCBB-EN3-1)

This manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. This comprehensive manual includes detailed operating instructions, safety guidelines, maintenance schedules for the Hitachi ZX130W,ZX160W,ZX180W,ZX210W Excavator model.

MACHINE NUMBERS
SAFETY
Recognize Safety Information ………………………. S-1
Understand Signal Words …………………………… S-1
Follow Safety Instructions …………………………… S-2
Prepare for Emergencies…………………………….. S-2
Wear Protective Clothing…………………………….. S-3
Protect Against Noise………………………………… S-3
Inspect Machine……………………………………….. S-3
General Precautions for Cab………………………… S-4
Use Handholds and Steps…………………………… S-5
Adjust the Operator’s Seat ………………………….. S-5
Fasten Your Seat Belt ……………………………….. S-6
Move and Operate Machine Safely………………… S-6
Handle Starting Aids Safely…………………………. S-6
Operate Only from Operator’s Seat ……………….. S-7
Jump Starting ………………………………………….. S-7
Keep Riders Off Machine ……………………………. S-7
Investigate Job Site Beforehand ……………………. S-8
Protect Against Falling Stones and Debris………. S-8
Provide Signals for Jobs Involving Multiple
Numbers of Machines …………………………… S-9
Confirm Direction of Machine to be Driven……….. S-9
Drive Machine Safely (Work Site)………………… S-10
Avoid Injury from Rollaway Accidents …………… S-11
Avoid Injury from Back-Over
and Swing Accidents ………………………….. S-12
Keep Personnel Clear from Working Area……… S-13
Never Position Bucket Over Anyone…………….. S-13
Avoid Undercutting ………………………………….. S-13
Avoid Tipping …………………………………………. S-14
Never Undercut a High Bank………………………. S-14
Dig with Caution……………………………………… S-15
Operate with Caution ……………………………….. S-15
Avoid Power Lines …………………………………… S-15
Object Handling ……………………………………… S-16
Protect Against Flying Debris…………………….. S-16
Park Machine Safely ……………………………….. S-17
Handle Fluids Safely – Avoid Fires ………………. S-17
Safety Transporting …………………………………. S-18
Practice Safe Maintenance ……………………….. S-19
Warn Others of Service Work …………………….. S-20
Support Machine Properly…………………………. S-20
Stay Clear of Moving Parts………………………… S-20
Prevent Parts from Flying ………………………… S-21
Store Attachments Safely …………………………. S-21
Support Maintenance Properly……………………. S-21
Prevent Burns ………………………………………… S-22
Replace Rubber Hoses Periodically …………….. S-22
Avoid High-Pressure Fluids ……………………….. S-23
Prevent Fires …………………………………………. S-24
Evacuating in Case of Fire…………………………. S-25
Beware of Exhaust Fumes ………………………… S-25
Precautions for Welding and Grinding…………… S-26
Avoid Heating Near Pressurized Fluid Lines …… S-27
Avoid Applying Heat to Lines Containing
Flammable Fluids ………………………………. S-27
Remove Paint Before Welding or Heating………. S-27
Prevent Battery Explosions ……………………….. S-28
Service Air Conditioning System Safely………… S-28
Handle Chemical Products Safely……………….. S-29
Dispose of Waste Properly………………………… S-29
SAFETY SIGNS………………………………… S-30
COMPONENTS NAME…………………………1-1
OPERATOR’S STATION
Cab Features …………………………………………….1-2
Steering Column Console……………………………..1-3
Steering Wheel and Horn Switch……………….1-4
Forward/Reverse Traveal Pedal …………………1-4
Brake Pedal…………………………………………1-5
Brake Oil Pressure Gauge and Indicator ……..1-6
Sift Lever …………………………………………….1-7
Combination Switch With Turn Signal
Switch, Light and Dimmer Switches………1-8
Brake Switch ……………………………………….1-9
Hazard Light Switch……………………………..1-10
Abnormal Travel Motor Indicator ………………1-10
Wiper Switch ……………………………………..1-11
Speedometer ……………………………………..1-11
Monitor Panel ………………………………………….1-12
Coolant Temperature Gauge …………………1-13
Fuel Gauge ………………………………………1-13
Auto-Idle Indicator………………………………..1-13
Auto-Acceleration Indicator…………………….1-13
Fuel Level Indicator………………………………1-14
Air Filter Restriction Indicator………………….1-14
Overheat Indicator………………………………..1-14
Engine Oil Pressure Indicator …………………1-14
Alternator Indicator ………………………………1-15
Preheat Indicator …………………………………1-15
Hydraulic Oil Filter Restriction Indicator
(If equipped)…………………………………..1-15
Overload Alarm Indicator (Optional) ………….1-15
Liquid Crystal Display (LCD), Display
Selection Switch, Set Switch…………….1-16
Hour Meter…………………………………………1-16
Trip Meter (Trip Meter 1 and Trip Meter 2) ….1-17
Engine Speed …………………………………….1-17
Hydraulic Oil Temperature ……………………..1-17
Trip Meter Function………………………………1-18
Work Mode Switch………………………………1-20
Switch Panel ………………………………………….1-21
Engine Control Dial………………………………1-21
Engine Control Mode Selection Switch……..1-22
Work Light Switch……………………………….1-23
Power Mode Switch……………………………..1-24
Auto-Idle/Acceleration Selector……………….1-24
Switch Panel (Optional) ……………………………..1-25
CONTENTS
Key Switch……………………………………………..1-26
Power Boost Switch………………………………….1-26
Attachement Switch (When Optional
Attachment is Equipped)……………………….1-26
Horn Switch…………………………………………….1-27
Attachment Selection Switch (When the
2-piece Boom and an Optional
Attachment are Installed) ………………………1-27
Cigar Lighter ……………………………………………1-28
12-V Power Source (Optional) ……………………..1-29
Cab Light………………………………………………..1-30
Installing Fire Extinguisher ………………………….1-30
First Aid Kid ……………………………………………1-30
Pilot Control Shut-Off Lever …………………………1-31
Engine Stop Knob …………………………………….1-31
Swing Lock Lever ……………………………………..1-32
Fuse Box ……………………………………………….1-33
Auto Air Conditioner ………………………………….1-34
Cab Heater Operation ………………………………..1-37
Cooling Operation……………………………………..1-38
Defroster Operation …………………………………..1-38
Tips for Optimal Air Conditioner Usage …………..1-39
Auto Air Conditioner ………………………………….1-40
Cab Heater Operation ………………………………..1-44
Cooling Operation……………………………………..1-45
Defroster Operation …………………………………..1-45
Tips for Optimal Air Conditioner Usage …………..1-47
Cab Heater (Optional) ………………………………..1-48
Cab Heater Operation ………………………………..1-49
Defroster Operation …………………………………..1-50
AM/FM Radio Operation …………………………….1-51
Digital Clock Setting Procedure ……………………1-52
Cab Door Release Lever……………………………..1-53
Opening Upper Front Window………………………1-53
Closing Upper Front Window ……………………….1-54
Removing and Storing Lower Front Window …….1-55
Opening Side Windows………………………………1-55
Opening/Closing Overhead Window……………….1-56
Emergency Exit ……………………………………….1-57
Adjusting the Seat…………………………………….1-58
Seat with a Built-In Heater (Optional)……………..1-59
Adjusting the Air-Suspension Seat (Optional)…..1-60
Seat with a Built-In Heater…………………………..1-61
Seat Belt………………………………………………..1-62
BREAK-IN
Observe Engine Operation Closely………………….2-1
Every 8 Hours or Daily …………………………………2-1
After the First 50 Hours………………………………..2-1
After the First 100 Hours ………………………………2-1
OPERATING THE ENGINE
Inspect Machine Daily Before Starting……………..3-1
Before Starting Engine…………………………………3-2
Starting The Engine in Ordinary Temperature …….3-3
Starting in Cold Weather………………………………3-4
Check Instruments After Starting ……………………3-5
Using Booster Batteries ……………………………….3-6
Stopping the Engine ……………………………………3-8
DRIVING THE MACHINE
Traveling…………………………………………………..4-1
Engine Speed Control………………………………….4-5
Stopping and Restarting While Traveling
on a Public Road…………………………………..4-7
Instructions for Traveling on a Slope ………………..4-9
Traveling in Water or on Soft Terrain………………4-10
Extrication from Soft Ground ……………………….4-10
Parking ………………………………………………….4-11
Emergency Parking…………………………………..4-12
OPERATING THE MACHINE
Control Lever (ISO Pattern) ………………………….5-1
Pilot Control Shut-Off Lever …………………………..5-2
Steering Wheel Column ……………………………….5-3
Engine Speed Control………………………………….5-6
Auto-Idle…………………………………………………..5-7
Auto Acceleration……………………………………….5-8
Work Mode……………………………………………..5-10
Power Boost……………………………………………5-10
Power Mode ……………………………………………5-11
Engine Speed Control Mode Selection Switch….5-12
Precaustions for Operations ………………………..5-13
Operate the Machine Safely ………………………..5-14
Traveling/Operating the Machine on a Slope…….5-15
Parking/Stopping the Machine on a Slope
(in Case of Emergency)…………………………5-16
Raising the Machine Front Using the Boom
and Arm ……………………………………………5-16
Excavation………………………………………………5-17
Face Shovel Operation……………………………….5-18
Avoid Excavation While Striking
with the Bucket Teeth…………………………..5-18
Grading ………………………………………………….5-19
Do Not Use The Bucket Instead of a Hammer….5-19
Avoid Increasing Digging Force Forcibly …………5-20
Avoid Using Swing Power……………………………5-20
Emergency Boom Lowering Procedure…………..5-21
Object Handling — If Equipped …………………….5-24
Overnight Storage Instructions ……………………..5-26
TRANSPORTATION
General Transportation Hints …………………………6-1
Loading/Unloading The Machine …………………….6-2
Towing Machine …………………………………………6-5
Machine Lifting Procedure…………………………….6-6
MAINTENANCE
Correct Maintenance and Inspection Procedures ..7-1
Check the Hour Meter Regularly …………………….7-2
Use Correct Fuels and Lubricants…………………..7-2
Layout ……………………………………………………7-3

Maintenance Guide Table……………………………..7-4
Prepare Machine for Maintenance…………………..7-6
Hood and Access Covers ……………………………..7-7
Periodic Replacement of Parts ………………………7-8
Maintenance Guide …………………………………….7-9
A. Greasing ………………………………………….7-15
Front Joint Pins …………………………………..7-15
Swing Bearing…………………………………….7-18
Swing Internal Gear ……………………………..7-19
Front Axle………………………………………….7-20
Propel Shaft ……………………………………….7-21
Equalizer Pin ……………………………………..7-22
B. Engine………………………………………………7-23
Engine Oil Level ………………………………….7-23
Change Engine Oil……………………………….7-24
Replace Engine Oil Filter……………………….7-24
C. Transmission …………………………………….7-26
Pump Transmission……………………………..7-26
Swing Reduction Gear ………………………….7-27
Transmission Gear Oil ………………………….7-28
Front Axle………………………………………….7-29
Rear Axle ………………………………………….7-30
Front and Rear Hub Reduction Devices……..7-31
D. Brake (Traveling)………………………………….7-32
Check Brake Accumulator……………………..7-33
Check Wear on Brake Lining ………………….7-34
E. Tire ………………………………………………….7-35
Tire Inspection and Replacement Procedure.7-36
F. Hydraulic System………………………………..7-37
Inspection and Maintenance of Hydraulic
Equipment…………………………………….7-37
Replacement of Hydraulic Oil and Filter …….7-39
Check Hydraulic Oil Level………………………7-40
Drain Hydraulic Oil Tank Sump ……………….7-41
Change Hydraulic Oil ……………………………7-42
Clean the Suction Filter…………………………7-45
Replace Hydraulic Tank Oil Filter
(Std. Model) ………………………………….7-46
Replace Full-Flow Filter (Optional)……………7-47
Replace Pilot×Brake and Steering Filter……..7-48
Replace Air Breather Element…………………7-49
Clean Steering Suction Filter Element ………7-50
Check Hoses and Lines ………………………..7-51
Service Recommendations for
Hydraulic Fittings ……………………………7-54
G. Fuel System ………………………………………7-56
Drain Fuel Tank Sump ………………………….7-58
Check Water Separator…………………………7-58
Replace Fuel Filter ………………………………7-60
Clean Feed Pump Strainer …………………….7-61
Check Fuel Hoses ……………………………….7-62
H. Air Cleaner…………………………………………7-63
Clean Air Cleaner Outer Element …………….7-63
Replace Inner Element (Optional)…………….7-64
I. Cooling System…………………………………..7-65
Check Coolant Level …………………………….7-66
Check and Adjust Fan Belt Tension …………7-66
Change Coolant…………………………………..7-67
Clean Radiator, Oil Cooler Core
and Inter Cooler ……………………………..7-68
Clean Oil Cooler Front Screen ………………..7-68
Clean Air Conditioner Condenser……………..7-68
J. Electrical System ………………………………7-69
Batteries……………………………………………7-69
Replace Batteries ………………………………..7-72
Remove and Installing Battery…………………7-73
Replacing Fuses …………………………………7-73
K. Miscellaneous …………………………………..7-75
Check Bucket Teeth…………………………….7-75
Change Bucket ………………………………….7-77
Convert Bucket Connection Into
Face Shovel ………………………………….7-78
Adjust the Bucket Linkage …………………….7-79
Check and Replace Seat Belt ……………….7-80
Check Windshield Washer Fluid Level………7-80
Clean and Replace Air Conditioner
Filter Clean Filter ……………………………7-81
Check the Air Conditioner………………………7-83
Clean Cab Floor ………………………………….7-84
Check Injection Nozzle …………………………7-85
Retighten Cylinder Head Bolt………………….7-85
Inspect and Adjust Valve Clearance …………7-85
Check Fuel Injection Timing……………………7-85
Measure Engine Compression
Pressure ………………………………………7-85
Check Starter and Alternator ………………….7-85
Change Water Pump Grease………………….7-85
Check Tightening Torque of Bolts
and Nuts ………………………………………7-86
HYDRAULIC CIRCUIT AND
ELECTRICAL CIRCUIT
Hydraulic Circuit…………………………………………8-1
Electrical Circuit…………………………………………8-2
Electrical Diagram………………………………………8-3
MAINTENANCE UNDER SPECIAL
ENVIRONMENTAL CONDITIONS
Maintenance Under Special
Environmental Conditions ………………………..9-1
STORAGE
Storing the Machine ………………………………….10-1
Removing the Machine from Storage ……………..10-2
Installing Vandal-Proof Covers ……………………..10-3
Help Prevent Crime……………………………………10-4
Record Identification Numbers ……………………..10-4
Keep Proof of Ownership…………………………….10-4
Park Indoors Out of Sight ……………………………10-4
When Parking Outdoors……………………………..10-5
Reduce Vandalism ……………………………………10-5
Report Thefts Immediately…………………………..10-5
CONTENTS
TROUBLESHOOTING
Troubleshooting………………………………………..11-1
SPECIFICATIONS
ZAXIS130W
Specifications ……………………………………12-1
Working Ranges………………………………….12-6
ZAXIS160W
Specifications ……………………………………12-8
Working Ranges……………………………….. 12-13
ZAXIS180W
Specifications …………………………………. 12-15
Working Ranges……………………………….. 12-20
ZAXIS210W
Specifications …………………………………. 12-22
Working Ranges……………………………….. 12-27
Sound level results (2000/14/EC) ……………….. 12-29
OPTIONAL ATTACHMENTS AND
DEVICES
Blade and stabilizer…………………………………..13-1
Maintenance……………………………………………13-5
2-Piece Boom………………………………………….13-6
Maintenance (2-Piece Boom) ………………………13-7
Specifications (ZAXIS130W)……………………… 13-10
Specifications (ZAXIS160W)……………………… 13-12
Specifications (ZAXIS180W)……………………… 13-21
Specifications (ZAXIS210W)……………………… 13-23
Lifting Capacities (ZAXIS130W) …………………. 13-28
Lifting Capacities (ZAXIS160W) …………………. 13-34
Lifting Capacities (ZAXIS180W) …………………. 13-46
Lifting Capacities (ZAXIS210W) …………………. 13-52
Attachment Pedal (Breaker) ……………………… 13-68
Precautions for Breaker Operation ……………… 13-69
Replacement of Hydraulic Oil and Filter……….. 13-71
Attachment Pedal (Hydraulic Crusher)…………. 13-72
Precautions for Crusher Operation ……………… 13-73
Electronic Key Lock Operation Manual………… 13-74
Registration/Registration Cancellation of
Ordinary Operation Key………………………. 13-77
Additional Registration Procedure ………………. 13-78
Registration Cancellation Procedure……………. 13-79
INDEX…………………………………………………14-1

Language: English
Format: PDF

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