Komatsu CK30-1 Crawler Skid Steer Loader Operation and Maintenance Manual (WEAM006203)

FOREWORD
 INFORMATION ON SAFETY
 INTRODUCTION
 INTENDED USES
 IMPROPER OR UNAUTHORIZED USES
 MAIN CHARACTERISTICS
 RUNNING-IN
 PRODUCT IDENTIFICATION
 MACHINE SERIAL NUMBER
 MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
 TRAVEL REDUCTION GEAR SERIAL NUMBER
 CAB SERIAL NUMBER
 EXCAVATOR IDENTIFICATION PLATE (if installed)
 SERIAL NUMBERS AND DEALER’S ADDRESS
 KOMTRAX SYSTEM
 GENERAL PRECAUTIONS
TABLE OF CONTENTS
 SAFETY, NOISE AND VIBRATION PLATES
 POSITION OF THE SAFETY PLATES
 PICTOGRAMS AND RELEVANT MEANINGS
 POSITION OF THE NOISE PLATES
 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
 GENERAL PRECAUTIONS
 GENERAL SAFETY RULES
 SAFETY DEVICES AND GUARDS
 CLOTHING AND PERSONAL PROTECTION ITEMS
 UNAUTHORIZED MODIFICATIONS
 LEAVING THE OPERATORS SEAT
 GETTING ON AND OFF THE MACHINE
 CHECKING THE REAR-VIEW MIRRORS (if installed)
 PREVENTING FIRES DUE TO FUEL AND OIL
 PREVENTING BURNS
 PREVENTING DAMAGE DUE TO ASBESTOS POWDER
 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
 FIRE EXTINGUISHERS AND FIRST AID KIT
 PRECAUTIONS CONCERNING THE CAB STRUCTURE
 PRECAUTIONS CONCERNING THE EQUIPMENT
 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
 SAFETY ON THE WORK SITE
 FIRE PREVENTION
 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR’S CAB
 ROOM VENTILATION
 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)
 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS – CHECKING THE WINDSHIELD WIPER BLADES (if installed)
 PRECAUTIONS TO BE TAKEN WHEN WORKING
 STARTING THE ENGINE
 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS
 CHECKS FOR TRAVELLING IN REVERSE
 MOVING THE MACHINE
 WORKING ON SLOPES
 PREVENTING ELECTROCUTION
 VISIBILITY
 WORKING ON ICY OR SNOW-COVERED SURFACES
 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
 WORKING ON LOOSE GROUND
 PARKING THE MACHINE
 TRANSPORTING THE MACHINE ON OTHER VEHICLES
 LOADING AND UNLOADING THE MACHINE
 TRANSPORT
 BATTERY
 PREVENTING RISKS THAT MAY BE DUE TO THE BATTERY
 STARTING WITH BOOSTER CABLES
 PRECAUTIONS FOR EMERGENCY RECOVERY
 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
 WARNING PLATES
 TOOLS
 PERSONNEL
 EQUIPMENT
 WORKING UNDER THE MACHINE
 KEEPING THE MACHINE CLEAN
 USE OF THE ENGINE DURING MAINTENANCE
 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
 BATTERY MAIN SWITCH PRECAUTIONS
 RULES FOR REFUELLING AND ADDING OIL
 CHECKING THE COOLANT LEVEL IN THE RADIATOR
 USING LAMPS
 PRECAUTIONS TO BE TAKEN WHEN HANDLING THE BATTERY AND THE ALTERNATOR
 PRECAUTIONS CONCERNING THE STARTER
 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES
 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS
 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES
 PRECAUTIONS TO BE TAKEN WHEN USING HIGH-PRESSURE GREASE TO ADJUST THE RUBBER TRACK TENSION
 DO NOT REMOVE THE SHOCK ABSORBING SPRING FROM THE SHOCK ABSORBER UNIT
 HYDRAULIC ACCUMULATOR
 COOLING FAN AND FAN BELT
 WASTE MATERIALS
 PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»
 SAFETY LOCKS
 LOADER LOCKS
 EXCAVATOR LOCKS (if installed)
 ASPHALT CUTTER LOCKS (if installed)
 GENERAL VIEWS
 FRONT GENERAL VIEW
 REAR GENERAL VIEW
 CAB INSIDE GENERAL VIEW
 INSTRUMENTS AND CONTROLS
 INSTRUMENTS
 WARNING LIGHTS
 SWITCHES UND PUSH BUTTONS
 ELECTRICAL ACCESSORIES
 MACHINE CONTROLS
 FUSES AND RELAYS
 MACHINE FUNCTION FUSES
 MAIN FUSE
 RELAYS
 GUARDS AND DRIVER’S SEAT
 ENGINE HOOD
 REAR PANEL
 CAB
 STANDARD SEAT
 CUSHIONED SEAT
 SAFETY BELT
 EMERGENCY EXIT
 TECHNICAL DOCUMENTATION CASE
 FIRE EXTINGUISHER
 FIRST AID KIT
 USE OF THE MACHINE
 CHECKS BEFORE STARTING THE ENGINE
 STARTING THE ENGINE
 WARMING THE ENGINE
 HEATING THE HYDRAULIC OIL
 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)
 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)
 MOVING ON SLOPES
 MAXIMUM IMMERSION DEPTH
 PARKING THE MACHINE
 PARKING ON LEVEL GROUND
 PARKING ON SLOPES
 STOPPING THE ENGINE
 TRANSPORTING THE MACHINE ON OTHER VEHICLES
 LOADING AND UNLOADING THE MACHINE
 TRANSPORT
 HOW TO LIFT THE MACHINE
 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON
 FUEL AND LUBRICANTS
 COOLANT
 BATTERY
 OTHER PRECAUTIONS
 PRECAUTIONS TO BE TAKEN AT THE END OF WORK
 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
 USING THE WORK EQUIPMENT
 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE
 ORGANIZING THE WORK AREA
 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES
 LOADING MATERIAL ON SLOPES
 DIGGING METHOD
 CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING
 USING THE RUBBER TRACKS
 LONG PERIODS OF INACTIVITY
 BEFORE THE PERIOD OF INACTIVITY
 DURING THE PERIOD OF INACTIVITY
 AFTER THE PERIOD OF INACTIVITY
 TROUBLESHOOTING
 HOW TO REMOVE THE MACHINE
 IF THE FUEL HAS BEEN COMPLETELY DEPLETED
 IF THE BATTERY IS DOWN
 OTHER TROUBLES
 GUIDE TO MAINTENANCE
 MAINTENANCE NOTES
 NOTES REGARDING THE ENGINE
 NOTES REGARDING THE HYDRAULIC SYSTEM
 NOTES REGARDING THE ELECTRICAL SYSTEM
 NOTES REGARDING LUBRICATION
 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
 FUEL, COOLANT AND LUBRICANTS
 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
 DRIVING TORQUES
 STANDARD DRIVING TORQUES FOR SCREWS AND NUTS
 SPECIFIC DRIVING TORQUES FOR SCREWS AND NUTS
 STANDARD DRIVING TORQUES FOR HOSES WITH ORFS
 LUBRICATION
 LUBRICATION DIAGRAM
 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY
 CRITICAL PARTS FOR SAFETY
 MAINTENANCE PLAN
 MAINTENANCE PROCEDURE
 WHEN REQUIRED
 CHECKS BEFORE STARTING
 MAINTENANCE AFTER THE FIRST HOURS OF OPERATION
 MAINTENANCE AFTER THE FIRST HOURS OF OPERATION
 MAINTENANCE EVERY HOURS OF OPERATION
 MAINTENANCE AFTER THE FIRST HOURS OF OPERATION
 MAINTENANCE EVERY HOURS OF OPERATION
 MAINTENANCE AFTER THE FIRST HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)
 MAINTENANCE EVERY HOURS OF OPERATION
 MAINTENANCE EVERY HOURS OF OPERATION
 MAINTENANCE EVERY HOURS OF OPERATION
 TECHNICAL DATA
 STANDARD MACHINE OVERALL DIMENSIONS
 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT
 TECHNICAL CHARACTERISTICS
 AUTHORIZED OPTIONAL EQUIPMENT
 PRECAUTIONS REGARDING SAFETY
 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT
 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC SYSTEM
 CHANGING THE AUTHORIZED EQUIPMENT
 CONNECTING THE EXCAVATOR
 CONNECTING THE HYDRAULIC CIRCUIT
 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK
 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR
 USING THE MACHINE WITH THE EXCAVATOR
 PALLET FORKS
 CHANGING THE OPERATING PATTERN
 HOW TO CHANGE THE OPERATING PATTERN
 HAND & FOOT CONTROL SYSTEM
 MACHINE CONTROLS
 HOW TO MOVE THE MACHINE (HAND & FOOT CONTROL SYSTEM)

Pages: 248
Language: English
Format: PDF

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