Komatsu D275A-6 Bulldozer Field Assembly Service Manual (GEN00254-02)

Outline of separation (only for main components)
 Outline of separation (only for main components), Sales code: HC
 Dimensions of main components, Sales code: HC
 Dimensions of main components, Sales code: HC
 Dimensions of main components, Sales code: HC
- Rough schedule of assembling and welding (for normal disassembly packing)
- Rough schedule of assembling and welding, Sales code: HC
- Layout of work space
 Facility, jig and consumable parts list
- How to secure machine
 Field assembly procedure
 Oil, grease and coolant
 Amount of oil, grease and coolant
 Installation of tire and wheel assembly (front)
 Installation of rear tires and wheel assembly HD
 Installation of rear tires and wheel assembly HD
 Installation of exhaust TUBE on R.H. platform
 Installation of exhaust TUBE on R.H. platform Dump body heating-less
 Installation of R.H. side mirror
 Installation of R.H. platform mudguard HD
 Installation of R.H. platform mudguard HD
 Installation of R.H. platform antenna pole
 Installation of R.H. platform antenna
 Installation of R.H. platform antenna harness for KOMTRAX
 Installation of R.H. platform antenna harness for KOMTRAX iridium
 Installation of bumper step
 Installation of front under mirror
 Installation of wheel chocks
 Installation of L.H. catwalk mount
 Installation of CAB rear handrail
 Installation of L.H. catwalk assembly
 Fixing and connection of L.H. catwalk harness
 Installation of wiring harness for mirror with heater at L.H. catwalk
 Installation of L.H. catwalk harness cover
 Connection of PLM harness
 Installation of fender mudguard
 Mounting of dump body
 Removal of hoist cylinder fixing jig
 Installation and shim adjustment of dump body pad
 Shim adjustment of dump body securing pad
 Welding of exhaust pipe tube by actually positioning parts on machine
 Installation of dump body mudguard HD
 Installation of dump body mudguard HD
 Installation of dump body rock ejector and lock pin
 Connection and adjustment of dump angle sensor
 Dump body control calibration
 Air bleeding of hoist cylinder
 Sticking of dump body decal HD
 Sticking of dump body decal HD
 Sticking of tie-off decals to dump for compliance withAustralian regulations
 Adjustment of mirror angle /
 Adjustment of mirror angle /
 Check and adding of each oil, etc.
 Adjustment of suspension gas
 Method for checking and inflating tire
C- Preparation of dump body welding
C- Assembly work of dump body
C- Tack welding of dump body
C- Dump body welding
C- Dump body welding procedure 
C- Dump body welding procedure 
C- Dump body welding procedure 
C- Dump body welding procedure 
C- Turning over of dump body
C- Welding of dump body protector
C- Weld finishing and painting of dump body
C- Welding of dump body protector
B Installation of sub-assembly of the dump body – CAB guard
B Installation of sub-assembly of the dump body – platform guard HM-T
B Installation of sub-assembly of the dump body – CM spill guard
Appendix : Machine check sheet for field assembly

Pages: 141
Language: English
Format: PDF

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