Komatsu PC210LC-11 Hydraulic Excavator Service Manual (FEN02996-00)

FOREWORD ……………………………………………………………………………………………………………………………………………………………. 
FIG No. PAGE
ENGINE CYLINDER HEAD AND ITS RELATED PARTS
Cylinder Head …………………………………………………………………………………………………………………………..(X-B)
A- 
Cylinder Head Cover …………………………………………………………………………………………………………………(VC )
AVC- 
Air Intake Manifold …………………………………………………………………………………………………………………….(IM )
AIM- 
Air Intake Connector ………………………………………………………………………………………………………………….(IC )
AIC- 
Air Cleaner ………………………………………………………………………………………………………………………………(X-B)
B- 
Air Transfer Connection …………………………………………………………………………………………………………….(X-B)
B- 
Exhaust Manifold Mounting ………………………………………………………………………………………………………..(TB)
ATB- 
Exhaust Manifold ………………………………………………………………………………………………………………………(TB)
ATB- 
Komatsu Variable Geometry Turbocharger (KVGT) ………………………………………………………………………(X-B)
A- 
Komatsu Variable Geometry Turbocharger (KVGT) Oil Piping ………………………………………………………..(TP)
ATP- 
Heat Shield ………………………………………………………………………………………………………………………………(SH )
ASH- 
Exhaust Gas Re-circulation (EGR) Valve …………………………………………………………………………………….(ER )
AER- 
Lifting Arrangement …………………………………………………………………………………………………………………..(LA )
ALA- 
Lifting Arrangement Bolt …………………………………………………………………………………………………………….(LA )
Mounting Parts …………………………………………………………………………………………………………………..ALA- 
Dust Seal …………………………………………………………………………………………………………………………………(SR )
ASR- 
Exhaust Gas Re-circulation (EGR) Cooler Air Piping …………………………………………………………………….(ER )
AER- 
Exhaust Gas Re-circulation (EGR) Cooler Water Piping ………………………………………………………………..(ER )
AER- 
Komatsu Closed Crankcase Ventilation (KCCV) …………………………………………………………………………..(X-B)
B- 
Exhaust Gas Re-circulation (EGR) Cooler ……………………………………………………………………………………(X-B)
A- 
Coolant Piping ………………………………………………………………………………………………………………………….(HE)
AHE- 
Coolant Piping ………………………………………………………………………………………………………………………….(X-B)
A- 
Komatsu Variable Geometry Turbocharger (KVGT) Related Parts ………………………………………………….(PP )
Related Parts …………………………………………………………………………………………………………………….APP- 
Exhaust Connector Clamp …………………………………………………………………………………………………………(X-B)
B- 
DEF Related Parts ……………………………………………………………………………………………………………………(X-B)
B- 
Komatsu Diesel Particulate Filter (KDPF) and SCR Assembly ………………………………………………………..(X-B)
Komatsu Diesel Particulate Filter (KDPF) ………………………………………………………………………………B- 
SCR Assembly …………………………………………………………………………………………………………………..B- 
DEF Mixing Tube ……………………………………………………………………………………………………………….B- 

Hydraulic Pump Piping ………………………………………………………………………………………………………………(HD )
AHD- 
ENGINE CYLINDER BLOCK AND ITS RELATED PARTS
Rear Gear Cover Fitting Parts …………………………………………………………………………………………………….(DR )
Plug ………………………………………………………………………………………………………………………………….ADR- 
Lubrication Oil Pump …………………………………………………………………………………………………………………(LP )
ALP- 
Front Gear Cover ……………………………………………………………………………………………………………………..(GG )
AGG- 
Spare Parts (For Amp. Alternator) …………………………………………………………………………………………..(X-B)
B- 
Rocker Arm ……………………………………………………………………………………………………………………………..(RL )
ARL- 
Tappet …………………………………………………………………………………………………………………………………….(BB )
ABB- 
Flywheel Housing ……………………………………………………………………………………………………………………..(X-B)
A- 
Flywheel ………………………………………………………………………………………………………………………………….(FW )
AFW- 
Flywheel Mounting ……………………………………………………………………………………………………………………(FW )
AFW- 
Engine Oil Pan …………………………………………………………………………………………………………………………(OP )
AOP- 
Engine Oil Pan Drain …………………………………………………………………………………………………………………(RD )
ARD- 
Engine Oil Level Sensor …………………………………………………………………………………………………………….(SD )
ASD- 
Cylinder Block ………………………………………………………………………………………………………………………….(X-B)
A- 
Breather Related Parts ………………………………………………………………………………………………………………(BR )
ABR- 
Crankshaft ……………………………………………………………………………………………………………………………….(X-B)
A- 
Vibration Damper ……………………………………………………………………………………………………………………..(DA )
ADA- 
Piston and Connecting Rod ……………………………………………………………………………………………………….(X-B)
A- 
Oil Level Gauge ………………………………………………………………………………………………………………………..(LG)
ALG- 
Rear Gear Housing …………………………………………………………………………………………………………………..(BB )
ABB- 
ENGINE LUBRICATION SYSTEM
Engine Oil Filter and Piping ………………………………………………………………………………………………………..(LF )
ALF- 
Engine Oil Cooler ……………………………………………………………………………………………………………………..(LC )
ALC- 
Engine Coolant Vent …………………………………………………………………………………………………………………(RP )
ARP- 
ENGINE FUEL SYSTEM
Fuel Prefilter …………………………………………………………………………………………………………………………….(X-B)
B- 
Fuel Filter Piping ………………………………………………………………………………………………………………………(FF)
AFF- 
Fuel System Cover ……………………………………………………………………………………………………………………(FS)
AFS- 
Fuel System Related Parts ………………………………………………………………………………………………………..(FP)
AFP- 

Fuel System Related Parts ………………………………………………………………………………………………………..(OB )
AOB- 
Fuel Piping ………………………………………………………………………………………………………………………………(FT )
AFT- 
Fuel Filter Cartridge …………………………………………………………………………………………………………………..(X-B)
A- 
Fuel Filter ………………………………………………………………………………………………………………………………..(FF)
AFF- 
Fuel Drain Piping ………………………………………………………………………………………………………………………(FD)
AFD- 
ENGINE COOLING SYSTEM
Cooling Fan Drive Pulley ……………………………………………………………………………………………………………(FA)
AFA- 
Cooling Fan Belt Tensioner ………………………………………………………………………………………………………..(WP)
AWP- 
Water Pump …………………………………………………………………………………………………………………………….(X-B)
A- 
Water Pump Drive Belt (For Amp. Alternator) ……………………………………………………………………………(WP)
AWP- 
Water Outlet Connector ……………………………………………………………………………………………………………..(WO )
AWO- 
Water Inlet Connector ……………………………………………………………………………………………………………….(WI )
AWI- 
Thermostat ………………………………………………………………………………………………………………………………(EC )
AEC- 
Coolant Heater Plug ………………………………………………………………………………………………………………….(CH )
ACH- 
Hydraulic Pump ………………………………………………………………………………………………………………………..(HD )
AHD- 
Water Pump Mounting ……………………………………………………………………………………………………………….(WP)
AWP- 
ENGINE ELECTRICAL SYSTEM
Wiring Harness Cap ………………………………………………………………………………………………………………….(X-B)
B- 
Alternator (Amp.) …………………………………………………………………………………………………………………..(X-B)
Inner Parts …………………………………………………………………………………………………………………………A- 
Mounting …………………………………………………………………………………………………………………………..A- 
Starting Motor Mounting (KW) ………………………………………………………………………………………………..(SM )
ASM- 
Starting Motor (KW) ………………………………………………………………………………………………………………(ST )
AST- 
Wiring Harness …………………………………………………………………………………………………………………………(WR)
AWR- 
Electrical Parts …………………………………………………………………………………………………………………………(EA )
Bolt …………………………………………………………………………………………………………………………………..AEA- 
ENGINE ACCESSORIES AND OTHERS
Parts Performance ……………………………………………………………………………………………………………………(PP)
Camshaft …………………………………………………………………………………………………………………………..APP- 
Injector ……………………………………………………………………………………………………………………………..APP- 
Connector ………………………………………………………………………………………………………………………….APP- 
Common Rail …………………………………………………………………………………………………………………….APP- 
Engine Control Module ………………………………………………………………………………………………………………(PH )
APH- 
ENGINE MARKS AND PLATES
Caution Plates ………………………………………………………………………………………………………………………….(X-B)
B- 

Caution Plates (For EU Safety Regulation) …………………………………………………………………………………..(X-B)
A- 
Warning Plate …………………………………………………………………………………………………………………………..(X-B)
B- 
FIELD REPAIR SERVICE PARTS
Repair Service Parts …………………………………………………………………………………………………………………(X-B)
A- 
ENGINE RELATED PARTS
Engine Related Parts ………………………………………………………………………………………………………………..(X-)
Damper …………………………………………………………………………………………………………………………….B- 
Filter Remote Related Parts …………………………………………………………………………………………………B- 
Elbow ……………………………………………………………………………………………………………………………….B- 
Engine Mounting ………………………………………………………………………………………………………………………(X-)
B- 
Air Intake Connector ………………………………………………………………………………………………………………….(X-)
(/) ………………………………………………………………………………………………………………………………….B- 
(/) ………………………………………………………………………………………………………………………………….B- 
Exhaust …………………………………………………………………………………………………………………………………..(X-)
Komatsu Diesel Particulate Filter (KDPF) and SCR Assembly Mounting ……………………………………B- 
Cover ………………………………………………………………………………………………………………………………..B- 
Sensor Related Parts ………………………………………………………………………………………………………….B- 
Drain Piping ……………………………………………………………………………………………………………………….B- 
Tube and Bracket ……………………………………………………………………………………………………………….B- 
COOLING SYSTEM
Cooling System ………………………………………………………………………………………………………………………..(X-)
Radiator …………………………………………………………………………………………………………………………….C- 
Oil Cooler ………………………………………………………………………………………………………………………….C- 
Aftercooler and Shroud ……………………………………………………………………………………………………….C- 
Fuel Cooler and Condenser …………………………………………………………………………………………………C- 
Aftercooler and Radiator Piping ……………………………………………………………………………………………C- 
Fan Guard …………………………………………………………………………………………………………………………C- 
Oil Cooler Piping ………………………………………………………………………………………………………………..C- 
Cover ………………………………………………………………………………………………………………………………..C- 
Sensor ………………………………………………………………………………………………………………………………C- 
Sub-tank ……………………………………………………………………………………………………………………………C- 
Fan Clutch ……………………………………………………………………………………………………………………………….(X-)
C- 
FUEL SYSTEM
Fuel Tank ………………………………………………………………………………………………………………………………..(X-)
D- 
Fuel Tank (-Additional Actuator Piping, Accumulator) ………………………………………………………………….(X-)
D- 
Fuel Supply Piping ……………………………………………………………………………………………………………………(X-)
Piping ……………………………………………………………………………………………………………………………….D- 
Bracket and Clip …………………………………………………………………………………………………………………D- 
Fuel Filter Mounting ……………………………………………………………………………………………………………D- 
Remote Drain …………………………………………………………………………………………………………………….D- 
DEF Tank ………………………………………………………………………………………………………………………………..(X-)
DEF Tank Frame ………………………………………………………………………………………………………………..D- 
Supply Module Mounting …………………………………………………………………………………………………….D- 
Tank and sensor ………………………………………………………………………………………………………………..D- 
Suction Tube ……………………………………………………………………………………………………………………..D- 
DEF Piping ………………………………………………………………………………………………………………………………(X-)
Dosing Module Coolant Hose ………………………………………………………………………………………………D- 
DEF Tank Coolant Piping ……………………………………………………………………………………………………D- 
DEF Pressure Hose ……………………………………………………………………………………………………………D- 

ELECTRICAL SYSTEM

Battery …………………………………………………………………………………………………………………………………….(X-)
E- 
Electric Wiring Harness ……………………………………………………………………………………………………………..(X-)
Starting Wiring Harness ………………………………………………………………………………………………………E- 
Main Wiring Harness Clamp (/) …………………………………………………………………………………………E- 
Main Wiring Harness Clamp (/) …………………………………………………………………………………………E- 
Main Wiring Harness Clamp (/) …………………………………………………………………………………………E- 
Main Wiring Harness Clamp (/) …………………………………………………………………………………………E- 
Engine Wiring Harness (/) ………………………………………………………………………………………………..E- 
Engine Wiring Harness (/) ………………………………………………………………………………………………..E- 
Working Lamp ……………………………………………………………………………………………………………………E- 
Horn ………………………………………………………………………………………………………………………………………..(X-)
E- 
Travel Alarm …………………………………………………………………………………………………………………………….(X-)
E- 
Rearview Camera ……………………………………………………………………………………………………………………..(X-)
E- 
HYDRAULIC SYSTEM
Hydraulic Tank …………………………………………………………………………………………………………………………(X-)
H- 
Hydraulic Tank (-Additional Actuator Piping, Accumulator)

MARKS AND PLATES
Marks and Plates ………………………………………………………………………………………………………………………(X-)
U- 
Lubrication Chart ………………………………………………………………………………………………………………………(X-)
U- 
Caution Plates, Window Lock …………………………………………………………………………………………………….(X-)
U- 
Komatsu Logo ………………………………………………………………………………………………………………………….(X-)
U- 
Lifting Capacity Chart ………………………………………………………………………………………………………………..(X-)
U- 
Caution Plates, Battery ………………………………………………………………………………………………………………(X-)
U- 
Coolant Decal …………………………………………………………………………………………………………………………..(X-)
U- 
KOMTRAX Plate ………………………………………………………………………………………………………………………(X-)
U- 
Control Pattern Plates ……………………………………………………………………………………………………………….(X-)
U- 
Caution Plates, Keep Off Working Ranges …………………………………………………………………………………..(X-)
U- 
ROPS Plate ……………………………………………………………………………………………………………………………..(X-)
U- 
Plates, Air Cleaner ……………………………………………………………………………………………………………………(X-)
U- 
Caution Plates, Accumulator ………………………………………………………………………………………………………(X-)
U- 
Caution Plates, Backward ………………………………………………………………………………………………………….(X-)
U- 
Caution Plates, Volt ……………………………………………………………………………………………………………….(X-)
U- 
OTHER EQUIPMENT
Preventive Maintenance Service Connectors ……………………………………………………………………………….(X-)
W- 
Additional Track Frame Step ………………………………………………………………………………………………………(X-)
W- 
FIELD REPAIR SERVICE PARTS
Service Kit Parts ……………………………………………………………………………………………………………………….(Y-)
KIT

Pages: 492
Language: English
Format: PDF

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