Komatsu PC360LC-11, PC360LC-11E0 Hydraulic Excavator Field Assembly Service Manual (GEN00263-01)

FOREWORD
CONTENTS
Specifications
Precautions for field assembly
Disposal of removed parts
Assembling procedures, applicable equipment and schedule
Flow of field assembly
KIT layout diagram
Transportation
Tool list for field assembly
Tightening torque
Coating materials
Selection of wire ropes used for assembly
Selection of nylon slings used for assembly
A. Assembly of chassis
A- Installation of handrail
A- Installation of climbing grip
A- Installation of mirror
B. Assembling of work equipment
B- Installation of arm assembly
B- Releasing remaining pressure in hydraulic circuit
B- Installation of bucket cylinder hoses between boom and bucket cylinder
B- Installation of bucket
B- Greasing after completion of work equipment
B- Bleeding air from work equipment circuit
C. Increasing and decreasing oF track frame gauge, assembling of counterweight
C- Adjustment of track tension
C- Sticking sheet to revolving frame
C- Sticking sheet to counterweight
C- Installation of camera
C- Installation of counterweight
M. Procedure for inspection and maintenance after completion of a ssembly
M- Replacement of return filter (Standard filter to flushing filter)
M- Flushing of hydraulic circuit
M- Replacement of return filter (Flushing filter to standard filter)
M- Check of oil/coolant level at each part
M- Inspection of oil level in hydraulic tank and refill
M- Parts to be touched up after field assembly
M- Error code
M- ADJUST KomVision Camera angle(KomVision Spec.)
Mounting bolt torque check sheet
FIELD ASSEMBLY INSPECTION REPORT
—————————————-
 Drawings of removed units (travel)
 Dimensions of removed units (travel)
 Drawings of removed units (non travel)
 Dimensions of removed units (non travel)
 Assembly procedure, necessary equipments, and schedule (travel)
 Necessary tools and equipments (travel)
 Assembly procedure, necessary equipments, and schedule (non travel)
 Necessary tools and equipments (non travel)
- How to secure machine
 Assembly procedure
No. Installation of the sling
No. Stationary bare machine (travel)
No. Stationary bare machine (non-travel) (without front and rear wheels, dump body)
No. Installation of tire and wheel assembly
No. Unfolding of rearview mirror (non travel)
No. Installation of KOMTRAX antenna
No. Installation of radio antenna
No. Installation of payload meter and yellow revolving lamp
No. Installation of payload meter
No. ADT assembly – Bushing installation (optional)
No. ADT assembly – Side arm installation (optional)
No. ADT assembly – Assembling procedure of side arm mounting bolt
No. ADT assembly with tailgate (optional)
No. ADT assembly with tailgate (optional)
No. ADT assembly with tailgate (optional)
No. ADT assembly with tailgate (optional)
No. ADT assembly – Lubrication piping installation
No. Installation of R.H. fender mudguard
No. Installation of L.H. fender mudguard
No. Leveling procedure for machine rear section (packing style without dump body or with dump body packed separately)
No. Sling and put stationary dump body
No. Assembly of dump body subassembly
No. Installation of dump body
No. Connection of hoist cylinder
No. Installation of hoist pipe guard R.H.
No. Installation of hoist pipe guard L.H.
No. Installation and adjustment of dump angle sensor
No. Installation and adjustment of dump body bottom mounting
No. Installation of dump body stopper
No. Adjustment procedure for exhaust box stroke (Specification with dump body heater)
No. Installation of the blind bolt and washer after installing the dump body
No. Dump body control calibration
No. Sticking of decal on dump body
No. Sticking of decal on dump body (optional)
No. Installation of tie-off bracket (packing style without dump body or with dump body packed separately)
No. Sticking of certificate decals (dump body) for KAL
No. Touch up painting of dump body
No. Adjustment- of rearview monitor
No. Adjustment- of rearview monitor
No. Adjustment- of rearview monitor
No. Adjustment- of rearview monitor
No. Nitrogen gas adjustment of front and rear suspensions
No. Method for checking and inflating tire
Appendix
Adjustment of mirror
Machine check sheet for field assembly

Pages: 121
Language: English
Format: PDF

Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual.