Komatsu PC600-8 PC600LC-8 Hydraulic Excavator Field Assembly Instruction Service Manual (GEN00043-05)

Specifications………………………………………………………………………………………………………. 
Precautions for Field Assembly ……………………………………………………………………………… 
Assembling Procedures, Applicable Equipment and Schedule …………………………………… 
Kit Layout Diagram………………………………………………………………………………………………. 
Transportation……………………………………………………………………………………………………… 
List of Tools for Field Assembling…………………………………………………………………………… 
Tightening Torque………………………………………………………………………………………………… 
A. Assembly of Chassis ………………………………………………………………………………………… 
A- Installation of Left and Right Track Frames ………………………………………………….. 
A- Installation of Travel Pipe ………………………………………………………………………….. 
A- Installation of Operator Cab’s Left Handrail………………………………………………….. 
A- Installation of Operator Cab’s Door Stopper and Striker ……………………………….. 
A- Installation of Rearview Mirror ……………………………………………………………………. 
A- Installation of Handrail ………………………………………………………………………………. 
A- Installation of Step ……………………………………………………………………………………. 
A- Installation of Left Side Step ………………………………………………………………………. 
A- Sticking Sheet to Counterweight…………………………………………………………………. 
A- Installation of Counterweight ……………………………………………………………………… 
A- Installation of Step Light ……………………………………………………………………………. 
A- Installation of Travel Piping Cover………………………………………………………………. 
A- Testing Track Shoe Tension………………………………………………………………………. 
A- Check fuel, coolant and oil levels ……………………………………………………………….. 
B. Assembling of Work Equipment …………………………………………………………………………. 
B- Assembly of Arm Cylinder …………………………………………………………………………. 
B- Connection of Arm Cylinder Hoses……………………………………………………………… 
B- Installation of Boom Cylinder ……………………………………………………………………… 
B- Installation of Boom Foot Dust Seal ……………………………………………………………. 
B- Assembly of Boom Assembly …………………………………………………………………….. 
B- Installation of Boom Cylinder Hoses……………………………………………………………. 
B- Installation of Hoses from Chassis Along Top of Boom………………………………….. 
B- Connection of Boom Cylinder Head ……………………………………………………………. 
B- Installation of Arm Assembly ……………………………………………………………………… 
B- Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder………. 
B- Installation of Bucket ………………………………………………………………………………… 
B- Connection of Work Equipment Grease Piping …………………………………………….. 
B- Connection of Work Equipment Wiring………………………………………………………… 
B- Greasing after Assembling Work Equipment………………………………………………… 
B- Bleeding Air from Work Equipment Circuit …………………………………………………… 
B- Parts to be Touched up After Field Assembly ………………………………………………. 
M. Procedure for Inspection and Maintenance after Completion of Assembly ………………. 
M- Inspection of Oil Level in Hydraulic Tank and Refill ………………………………………. 
M- Replacement of Return Filter (Standard Filter to Flushing Filter)…………………….. 
M- Flushing of Hydraulic Circuit ……………………………………………………………………… 
M- Error Code………………………………………………………………………………………………. 
M- Operating Method of Monitoring…………………………………………………………………. 

D. Assembling of Counterweight Remover ……………………………………………………………. 
D- Sticking Sheet to Counterweight ………………………………………………………………. 
D- Adjustment of Shims for Counterweight…………………………………………………….. 
D- Greasing……………………………………………………………………………………………….. 
D- Installation of Counterweight Remover ……………………………………………………… 
D- Installation of Covers……………………………………………………………………………….
D- Installation of Clamps………………………………………………………………………………
D- Installation of Hoses………………………………………………………………………………..

D- Bleeding Air from Counterweight Remover Circuit………………………………………. 
D- Installation of Counterweight……………………………………………………………………. 
D- Check of Operation ………………………………………………………………………………… 
Field Assembly Inspection Report (Backhoe)

Pages: 142
Language: English
Format: PDF

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