Komatsu PC600-8R PC600LC-8R Hydraulic Excavator Field Assembly Instruction Service Manual (GEN00065-02)

Specifications………………………………………………………………………………………………………. 
Field Assembling …………………………………………………………………………………………………. 
Assembling Procedures, Applicable Equipment and Schedule …………………………………… 
Kit Layout Diagram………………………………………………………………………………………………. 
Transportation……………………………………………………………………………………………………… 
List of Tools for Field Assembling…………………………………………………………………………… 
Standard Tightening Torque ………………………………………………………………………………….. 
A. Assembly of Chassis ………………………………………………………………………………………… 
A- Installation of Left and Right Track Frames ………………………………………………….. 
A- Installation of Travel Pipe ………………………………………………………………………….. 
A- Installation of Operator Cab’s Left Handrail………………………………………………….. 
A- Installation of Operator Cab’s Door Stopper and Striker ……………………………….. 
A- Installation of Rearview Mirror ……………………………………………………………………. 
A- Installation of Handrail ………………………………………………………………………………. 
A- Installation of Step ……………………………………………………………………………………. 
A- Installation of Left Side Step ………………………………………………………………………. 
A- Sticking Sheet to Counterweight…………………………………………………………………. 
A- Installation of Counterweight ……………………………………………………………………… 
A- Installation of Step Light ……………………………………………………………………………. 
A- Installation of Travel Piping Cover………………………………………………………………. 
A- Installation of Pre-cleaner………………………………………………………………………….. 
A- Testing Track Shoe Tension………………………………………………………………………. 
A- Check Fuel, Coolant and Oil Levels ……………………………………………………………. 
B. Assembling of Work Equipment …………………………………………………………………………. 
B- Assembly of Arm Cylinder …………………………………………………………………………. 
B- Connection of Arm Cylinder Hoses……………………………………………………………… 
B- Installation of Boom Cylinder ……………………………………………………………………… 
B- Assembly of Boom Assembly …………………………………………………………………….. 
B- Installation of Boom Cylinder Hoses……………………………………………………………. 
B- Installation of Hoses from Chassis Along Top of Boom………………………………….. 
B- Connection of Boom Cylinder Head ……………………………………………………………. 
B- Installation of Arm Assembly ……………………………………………………………………… 
B- Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder ………. 
B- Installation of Bucket ………………………………………………………………………………… 
B- Connection of Work Equipment Grease Piping …………………………………………….. 
B- Connection of Work Equipment Wiring………………………………………………………… 
B- Greasing after Assembling Work Equipment………………………………………………… 
B- Bleeding Air from Work Equipment Circuit …………………………………………………… 
B- Parts to be Touched up After Field Assembly ………………………………………………. 
M. Procedure for Inspection and Maintenance after Completion of Assembly ………………. 
M- Inspection of Oil Level in Hydraulic Tank and Refill ………………………………………. 
M- Replacement of Return Filter (Standard Filter to Flushing Filter)…………………….. 
M- Flushing of Hydraulic Circuit ……………………………………………………………………… 
M- Error Code………………………………………………………………………………………………. 
M- Operating Method of Monitoring…………………………………………………………………. 

C. Assembly of Loading Shovel Work Equipment…………………………………………………… 
C- Releasing Residual Pressure in Hydraulic Circuit……………………………………….. 
C- Pulling Out Boom Foot Pin and Boom Cylinder Foot Pin……………………………… 
C- Installation of Boom Cylinder Foot ……………………………………………………………. 
C- Installation of Boom and Arm Assembly ……………………………………………………. 
C- Installation of Boom Cylinder Hoses …………………………………………………………. 
C- Installation of Boom Cylinder Rod Pin……………………………………………………….. 
C- Installation of Boom Cylinder …………………………………………………………………… 
C- Installation of Arm Cylinder Hoses ……………………………………………………………. 
C- Installation of Bucket Cylinder………………………………………………………………….. 
C- Installation of Bucket Cylinder Hose …………………………………………………………. 
C- Installation of Connecting Hoses between Chassis and Boom Top ………………. 
C- Installation of Bottom Dump Cylinder Hoses ……………………………………………… 
C- Installation of Bucket Assembly ……………………………………………………………….. 
C- Installation of Working Lamps………………………………………………………………….. 
C- Installation of Work Equipment Grease Piping …………………………………………… 
C- Greasing After Assembling of Work Equipment………………………………………….. 
C- Bleeding Air from Work Equipment Circuit…………………………………………………. 
C- Checking Oil Level in Hydraulic Tank and Adding Oil………………………………….. 
C- Replacement of Return Filter (Standard Filter to Flushing Filter) ………………….. 
C- Flushing of Hydraulic Circuit ……………………………………………………………………. 
Field Assembly Inspection Report (Backhoe)
Field Assembly Inspection Report (Loading Shovel)

Pages: 172
Language: English
Format: PDF

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