Komatsu WA900-3 Wheel Loader Field Assembly Service Manual (GEN00019-04)

Field assembly instruction
A- General drawing and transportation specification of machine
A- Drawings of disassembled units
A- Dimensions of removed units
A- Layout of work space
A- Necessary tools
A- Necessary equipments and slings
A- List of oils, greases, and paints
A- Frame stand
A- Field assembly schedule
Assembly procedure
B-A Coupling front and rear frames (/)
B-A Coupling front and rear frames (/)
B-A Installing steering pin （/）
B-A Installing steering pin （/）
B-A Installing steering pin （/）
B-A Installing steering pin （/）
B-A Installing drive shaft
B-A Connecting piping (/)
B-A Connecting piping (/)
B- Positioning axles and installing supports
B- Positioning bare machine
B- Installing rear axle
B- Procedure for installing cover on rear axle side
B- Installing rear axle piping and drive shaft
B- Installing front axle
B- Installing front axle piping and connecting drive shaft
B- Installing tires
B- Installing fuel tank
B- Installing drain line
B- Connecting and fixing fuel piping
B- Fixing drain hoses of engine
B- Installing ladder (right)
B- Installing floor and cab assembly
B- Assembly of cab floor and cab
B- Connecting air conditioner hoses
B- Connecting brake line
B- Connecting PPC line hoses
B- Connecting wiring harnesses
B- Connecting steering oil line
B- Connecting throttle cable
B- Installing floor cover
B- Connecting windshield washer hose and supplying washer fluid
B- Installing battery box assembly
B- Wiring battery
B- Wiring diagram for battery
B- Installing battery step
B- Installing handrail (to right bracket)
B- Installing handrail (to right battery box and top hood)
B- Installing rear access step
B- Installing left handrail
B- Installing rear view mirrors
B- Installing muffler pipe
B- Installing counterweight
B- Installing front lamp assembly
B- Installing ROPS canopy assembly
B- Installing antenna and working lamp
B- Installing floor mat
B- Installing front fenders
B- Procedure for starting engine
B- Installing boom assembly
B- Connecting remote grease tubes
B- Preparing for installing bucket
B- Procedure for installing bucket
B- Adjusting bucket positioner
B- Adjusting boom kick-out
B- Adjusting drive force UP switch
B- Procedure for bleeding air from work equipment circuit
B- Check of inflation pressure of tires and inflation of them
AJSS specification (if equipped)
AJSS- AJSS (Connecting steering column)
AJSS- AJSS (Connecting connectors)
AJSS- AJSS (Connecting steering lock valve pipes)
AJSS- AJSS (Connecting steering link)
Appendix
Field assembly inspection report

Pages: 93
Language: English
Format: PDF

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